Multiscale characterization of the textile preform made of natural fibers is an indispensable way to understand and assess the mechanical properties and behavior of composite. In this study, a multiscale experimental characterization is performed on three-dimensional (3D) warp interlock woven fabrics made of flax fiber on the fiber (micro), roving (meso), and fabric (macro) scales. The mechanical tensile properties of the flax fiber were determined by using the impregnated fiber bundle test. The effect of the twist was considered in the back-calculation of the fiber stiffness to reveal the calculation limits of the rule of mixture. Tensile tests on dry rovings were carried out while considering different twist levels to determine the optimal amount of twist required to weave the flax roving into a 3D warp interlock. Finally, at fabric-scale, six different 3D warp interlock architectures were woven to understand the role of the architecture of binding rovings on the mechanical properties of the dry 3D fabric. The results reveal the importance of considering the properties of the fiber and roving at these scales to determine the more adequate raw material for weaving. Further, the characterization of the 3D woven structures shows the preponderant role of the binding roving on their structural and mechanical properties.

An increase in the use of composite materials, owing to improved design and fabrication processes, has led to cost reductions in many industries. Resistance to corrosion, high specific strength, and stiffness are just a few of their many attractive properties. However, damage tolerance remains a major concern in the implementation of composites and uncertainty regarding component lifetimes can lead to over-design and under-use of such materials. A combination of non-destructive evaluation (NDE) and structural health monitoring (SHM) have shown promise in improving confidence by enabling data collection in-situ and in real time. In this work, infrared thermography (IRT) is employed for NDE of tubular composite specimens before and after impact. Four samples are impacted with energies of 5 J, 7.5 J, and 10 J by an un-instrumented falling weight set-up. Acoustic emissions (AE) are monitored using bonded piezoelectric sensors during one of the four impact tests. IRT data is used to generate diffusivity and thermal depth mappings of each sample using the thermographic signal reconstruction (TSR) red green blue (RGB) projection technique. Analysis of AE data alone for a 10 J impact suggest significant damage to the fibres and matrix; this is in good agreement with the generated thermal depth mappings for each sample, which indicate damage through multiple fibre layers. IRT and AE data are correlated and validated by optical micrographs taken along the cross section of damage.

From 1000 Tex flax rovings, five 3D warp interlock structures, based on a plain weave diagram, were woven on a prototype weaving machine developed at GEMTEX laboratory. The aim of this study is to compare these 3D warp interlock fabrics with different number of layers (3, 5, 7, 11 and 23). Results show that thicknesses, areal densities, weft densities, binding warp crimp and maximum tensile load in weft direction are related to the number of layers.

An increase in the use of composite materials, owing to improved design and fabrication processes, has led to cost reductions in many industries