The fabrication of organic photovoltaic modules via printing techniques has been the greatest challenge for their commercial manufacture. Current module architecture, which is based on a monolithic geometry consisting of serially interconnecting stripe-patterned subcells with finite widths, requires highly sophisticated patterning processes that significantly increase the complexity of printing production lines and cause serious reductions in module efficiency due to so-called aperture loss in series connection regions. Herein we demonstrate an innovative module structure that can simultaneously reduce both patterning processes and aperture loss. By using a charge recombination feature that occurs at contacts between electron- and hole-transport layers, we devise a series connection method that facilitates module fabrication without patterning the charge transport layers. With the successive deposition of component layers using slot-die and doctor-blade printing techniques, we achieve a high module efficiency reaching 7.5% with area of 4.15 cm².

We analyse organic solar cells with four different photoactive blends exhibiting differing dependencies of short-circuit current upon photoactive layer thickness. These blends and devices are analysed by transient optoelectronic techniques of carrier kinetics and densities, air photoemission spectroscopy of material energetics, Kelvin probe measurements of work function, Mott-Schottky analyses of apparent doping density and by device modelling. We conclude that, for the device series studied, the photocurrent loss with thick active layers is primarily associated with the accumulation of photo-generated charge carriers in intra-bandgap tail states. This charge accumulation screens the device internal electrical field, preventing efficient charge collection. Purification of one studied donor polymer is observed to reduce tail state distribution and density and increase the maximal photoactive thickness for efficient operation. Our work suggests that selecting organic photoactive layers with a narrow distribution of tail states is a key requirement for the fabrication of efficient, high photocurrent, thick organic solar cells.

Realizing industrial-scale, large-area photovoltaic modules without any considerable performance losses compared with the performance of laboratory-scale, small-area perovskite solar cells (PSCs) has been a challenge for practical applications of PSCs. Highly sophisticated patterning processes for achieving series connections, typically fabricated using printing or laser-scribing techniques, cause unexpected efficiency drops and require complicated manufacturing processes. We successfully fabricated high-efficiency, large-area PSC modules using a new electrochemical patterning process. The intrinsic ion-conducting features of perovskites enabled us to create metal-filamentary nanoelectrodes to facilitate the monolithic serial interconnections of PSC modules. By fabricating planar-type PSC modules through low-temperature annealing and all-solution processing, we demonstrated a notably high module efficiency of 14.0% for a total area of 9.06 cm² with a high geometric fill factor of 94.1%.

The advent of special types of polymeric semiconductors, known as “polymer blends,” presents new opportunities for the development of next‐generation electronics based on these semiconductors' versatile functionalities in device applications. Although these polymer blends contain semiconducting polymers (SPs) mixed with a considerably high content of insulating polymers, few of these blends unexpectedly yield much higher charge carrier mobilities than those of pure SPs. However, the origin of such an enhancement has remained unclear owing to a lack of cases exhibiting definite improvements in charge carrier mobility, and the limited knowledge concerning the underlying mechanism thereof. In this study, the morphological changes and internal nanostructures of polymer blends based on various SP types with different intermolecular interactions in an insulating polystyrene matrix are investigated. Through this investigation, the physical confinement of donor–acceptor type SP chains in a continuous nanoscale network structure surrounded by polystyrenes is shown to induce structural ordering with more straight edge‐on stacked SP chains. Hereby, high‐performance and transparent organic field‐effect transistors with a hole mobility of ≈5.4 cm² V^–1 s^–1 and an average transmittance exceeding 72% in the visible range are achieved.