Internal combustion engines are among the most commonly used propulsion units for drive systems in various industries such as land transportation, maritime transportation, and power generation. Their operation involves a continuous change of technical condition as a result of not only the combustion process but also their operation under conditions of variable load or ambient impact. It is therefore important to monitor the technical condition of internal combustion engines to ensure high performance and reliability over their lifetime. The article presents the test results obtained from incorrect operation of an internal combustion engine as a result of forced failures of the ignition and injection system. On this basis, a multicriteria comparison of the signal analysis of engine block vibrations was made, after the transformation of the signal from the time domain to the frequency domain, by using the induction technique obtained from the operation of decision tree algorithms. For this purpose, the amplitude spectrum in the frequency domain, scaled to absolute values of discretization for which teaching and testing data tables were created for successive harmonics, was determined for the engine block vibration signal being tested. On the basis of the developed algorithm using decision trees, a multicriteria data table was analyzed for which a compatibility path for the analyzed engine block vibration signal is created. In this way, it is confirmed with a specified degree of effectiveness, depending on the point of operation of the engine resulting from its crankshaft speed, that there is a possibility of detecting a preset ignition or injection system malfunction in the technical condition of the internal combustion engine with a probability up to about 72%.

MATEC Web of Conferences, open access proceedings in Materials science, Engineering and Chemistry

In this paper, particular attention is paid to an advanced variant of the plug-in hybrid electric vehicle, known as PHEV, which combines two functionalities: the vehicle’s internal combustion engine (ICE) and the electric motor. The study described herein also presents the influence of factors such as the ambient temperature, vehicle speed and traffic distance on the PHEV’s energy consumption. It has been shown that the vehicle’s range estimated based on its electronic control module (ECU) is about 20% shorter per annum on average for its year-round operation in everyday driving conditions. When analyzing the energy consumption based on the vehicle’s unitary energy consumption model, attention was paid to values that are strongly correlated with traffic and weather conditions. In addition, the authors emphasized that the estimated total energy consumption of a battery electric vehicle (BEV) or hybrid vehicle (PHEV), relative to the normative values arising from the type approval test cycle, deviate from the actual values arising from real driving conditions and often vary substantially. As shown in this paper, the energy consumption intensity of a vehicle is significantly influenced not only by its speed but also by weather conditions, including ambient temperature. In extreme cases, energy consumption intensity can increase by up to 68% relative to a WLTP (Worldwide Harmonized Light Vehicle Test Procedure) cycle.

The analysis of energy consumption in a hybrid drive system of a passenger car in real road conditions is an important factor determining its operational indicators. The article presents energy consumption analysis of a car equipped with an advanced Plug-in Hybrid Drive System (PHEV), driving in real road conditions on a test section of about 51 km covered in various environmental conditions and seasons. Particular attention was paid to the energy consumption resulting from the cooperation of two independent drive units, analyzed in terms of the total energy expenditure. The energy consumption obtained from fuel and energy collected from the car’s batteries for each run over the total distance of 12,500 km was summarized. The instantaneous values of energy consumption for the hybrid drive per kilometer of distance traveled in car’s real operating conditions range from 0.6 to 1.4 MJ/km, with lower values relating to the vehicle operation only with electric drive. The upper range applies to the internal combustion engine, which increases not only the energy expenditure in the TTW (Tank-to-Wheel) system, but also CO2 emissions to the environment. Based on the experimental data, the curves of total energy consumption per kilometer of the road section traveled were determined, showing a close correlation with the actual operating conditions. Obtained values were compared with homologation data from the WLTP test of the tested passenger car, where the average value of energy demand is 1.1 MJ/km and the CO2 emission is 23 g/km.

The correct work of a power transmission system for the sake of a car motion properties, fuel consumption and pollution emission, requires proper control of an engine and power transmission system. This problem becomes especially significant in the case of automation of the power transmission system and particularly regarding the system of constant gear ratio change between the engine and drive wheels (Continuously Variable Transmission), examined in the paper. This control is based on friction degree conditions estimation between metal belt and the transmission wheels. This paper also describes the experimental results of bench test and road test and applying of different control strategies.