The biodegradable WE43 magnesium alloy is an attractive biomedical material for orthopaedic implants due to its relatively high strength and corrosion resistance. Understanding the long-term corrosion behaviour in the human body plays a crucial role in the biomedical development and application of WE43 alloy for orthopaedic implants. In this work, the corrosion of an extruded WE43 magnesium alloy was investigated in a physiological environment using Dulbecco’s Modified Eagle Medium’s (DMEM) over a period of up to 10 weeks. To assess the in vitro corrosion process, we analysed the corrosion pits of the specimens’ cross sections and the composition of the corrosion layer by scanning electron microscopy. The experimental results indicated that the long-term corrosion process of WE43 magnesium alloy consists of three stages: (1) The rapid corrosion stage within the first 7 days, (2) the steady corrosion stage between 7 and 28 days, (3) the accelerated corrosion stage between 28 and 70 days. The microchemical analysis revealed a heterogeneous three-layer corrosion product with varying thicknesses of 10 to 130 µm on the surfaces of the samples for all corrosion times. It is composed of an inner layer of Mg-O, an intermediate layer of Mg-O-Ca-P, and an outer layer of Mg-O-Ca-P-C. The corrosion layers have many microcracks that allow limited contact between the liquid medium and the surface of the alloy. In addition, microgalvanic corrosion was observed to cause corrosion pits between the intermetallic rare earth element-rich phases and the Mg matrix.
The non-alloyed hypo-eutectoid steel C45 was annealed in a steady air atmosphere at T > AC1 using three temperature ranges and annealing times ta = ½, 1 and 2 h. The oxidation and decarburization obeyed the parabolic law of growth with time and increased with higher temperatures and longer annealing times. The maximum visible thickness of the decarburized surface layer for all the temperature ranges can be predicted from the equations for the oxidation of iron and from the Van-Ostrand-Dewey equation (derived from Fick’s 2nd law) for the distribution of carbon. In this relation, the equation that gives the lowest values for the diffusion coefficient of carbon in austenite is appropriate. It was found that the Van-Ostrand-Dewey equation is applicable at T > AC1, despite the fact that it was derived for the decarburization of austenite at T > AG. A comparison of the results showed that the depth of the decarburization with a carbon content of 0.91–0.98C0 can be determined with optical metallography and that both the theoretical and measured values are, in general, mutually accurate in the regions of 93% to 98%. In practice, visible decarburization might not be present under some conditions while annealing in a steady air atmosphere. The reason for this is that the process of oxidation is faster than the process of decarburization. Considering the oxidation of steel under these conditions, annealing in a steady air atmosphere can be performed without any protective measures.
The aluminium alloy AA 6086 attains the highest room temperature strength among Al-Mg-Si alloys. This work studies the effect of Sc and Y on the formation of dispersoids in this alloy, especially L12-type ones, which can increase its high-temperature strength. A comprehensive investigation was carried out using light microscopy (LM), scanning (SEM), and transmission (TEM) electron microscopy, energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), differential scanning calorimetry (DSC), and dilatometry to obtain the information regarding the mechanisms and kinetics of dispersoid formation, particularly during isothermal treatments. Sc and Y caused the formation of L12 dispersoids during heating to homogenization temperature and homogenization of the alloys, and during isothermal heat treatments of the as-cast alloys (T5 temper). The highest hardness of Sc and (Sc + Y) modified alloys was attained by heat-treating alloys in the as-cast state in the temperature range between 350 °C and 450 °C (via T5 temper).
Standard heat treatment of martensitic stainless steel consists of quenching and tempering. However, this results in high strength and hardness, while Charpy impact toughness shows lower values and a large deviation in its values. Therefore, a modified heat treatment of 0.1C-13Cr-3Ni martensitic stainless steel (PK993/1CH13N3) with intercritical annealing between Ac1 and Ac3 was introduced before tempering to study its effect on the microstructure and mechanical properties (yield strength, tensile strength, hardness and Charpy impact toughness). The temperatures of intercritical annealing were 740, 760, 780 and 800 °C. ThermoCalc was used for thermodynamic calculations. Microstructure characterization was performed on an optical and scanning electron microscope, while XRD was used for the determination of retained austenite. Results show that intercritical annealing improves impact toughness and lowers deviation of its values. This can be attributed to the dissolution of the thin carbide film along prior austenite grain boundaries and prevention of its re-occurrence during tempering. On the other hand, lower carbon concentration in martensite that was quenching from the intercritical region resulted in lower strength and hardness. Intercritical annealing refines the martensitic microstructure creating a lamellar morphology.
The microstructural evolution of a Fe-Mn-Al-Ni-C low-density steel was studied. The lightweight low-density steels are a promising material for the transportation industry, due to their good mechanical properties and low density. The base microstructure of the investigated steel consists of ferrite and austenite. Thermo-Calc calculations showed the formation of an ordered BCC (body-centred cubic) B2 phase below 1181 °C and kappa carbides below 864 °C. The steel was produced in a vacuum induction furnace, cast into ingots and hot forged into bars. The forged bars were solution annealed and then isothermally annealed at 350, 450, 550, 650, 750, and 850 °C. The microstructure of the as-cast state, the hot forged state, solution annealed, and isothermally annealed were investigated by optical microscopy and scanning electron microscopy. The results showed the formation of kappa carbides and the ordered B2 phase. The kappa carbides appeared in the as-cast sample and at the grain boundaries of the isothermally annealed samples. At 550 °C, the kappa carbides began to form in the austenite phase and coarsened with increasing temperature.
The investigation studied the effects of 0.2 wt.% and 1 wt.% scandium (Sc) additions on the microstructure of the aluminium alloy AA 6086 in different conditions. The alloys were produced by casting into a metallic mould, followed by various heat treatments. The alloys were examined using light microscopy, scanning and transmission electron microscopy, microchemical analysis, differential scanning calorimetry and X-ray diffraction. The phase compositions and solidification sequences were modelled using the CALPHAD approach, which reasonably agreed with the experimental results. The addition of Sc to AA 6086 strongly reduced the grain size of the Al-rich solid solution and induced the appearance of Sc-rich phases AlSc2Si2 and L12-Al3X. Other phases identified in the Sc-free alloy were also found in the Sc-modified alloys. Homogenisation caused the dissolution of most phases and the formation of different types of dispersoids. In the alloy with 0.2% Sc, the distribution of dispersoids was not uniform. The plate-like AlMnCrSi dispersoids formed mainly at the dendrite centres, together with spherical L12 precipitates, while smaller α-AlMnSi and tetragonal t-Al3Zr dispersoids were created elsewhere. The addition of 0.2% Sc did not considerably affect the strengthening of AA 6086. The precipitation during isothermal ageing was slightly delayed and shifted to higher temperatures during continuous heating.