This study investigates the effect of laser power, focal length, and number of passes on the fabrication of graphene-based strain sensors using a 450 nm diode laser at the upper limit of the UV spectrum. Polyimide substrates were irradiated to produce laser-induced graphene, and the resulting sensors were evaluated under three-point bending tests. The main requirements for deformation sensors—adequate conductivity, mechanical stability under bending, and high sensitivity (gauge factor)—were assessed through morphological analysis by SEM, Raman spectroscopy, and electrical characterization using the Van der Pauw method. The results indicate that laser power is the critical factor influencing graphene quality and sensor performance, while focal length has a negligible effect and additional passes reduce material quality and sensitivity. Overall, this work demonstrates the feasibility of producing functional, low-cost graphene strain sensors with a commercial diode laser, offering a scalable and affordable alternative for sensor fabrication.
The traditional metallurgical routes for producing lead and zinc from primary sources have a significant environmental footprint. Thus, using less pollutant solvents, such as deep eutectic solvents (DESs), would offer a greener solution in metal extraction. This study explores the use of three DESs based on choline chloride (ChCl) (1:2 ChCl–urea, 1:2 ChCl–ethylene glycol, and 1:2 ChCl–glycerol) for recovering Zn and Pb from a sphalerite–galena concentrate of the mining region in Ecuador. Leaching tests of the concentrate (untreated and roasted at 600 °C) in each DES were conducted (30 °C—24 h). The effect of adding iodine as an oxidizing agent was also evaluated. Recoveries of 2% (Zn) and 14% (Pb) were reported when leaching the untreated concentrate with DES. These recovery values increased to 11% (Zn) and 99% (Pb) after adding iodine during the leaching of the untreated concentrate. Roasting had a similar effect on leaching, increasing the recovery values of Zn (75%) and Pb (90%). Combining roasting as a pretreatment and iodine as an oxidizing agent produced higher Zn recoveries (99%) and Pb (99%). These results were compared to recoveries in acid leaching (H2SO4 and HNO3), revealing the potential of DESs as an alternative for metal recovery from primary sources.
Steel mill dust (SMD), produced by electric arc furnaces, is a highly polluting industrial waste due to its high content of metals (Zn, Fe, and Pb) and fine particle size (ca. 5.4 µm). This residue can be valorized to recover Zn using pyro and hydrometallurgical methods, with hydrometallurgy offering greater selectivity and lower energy costs. However, composition of SMD presents a challenge in identifying an optimal leaching agent. This study investigates the preferential extraction of Zn using two leaching agents, namely 150 g L−1 (1.5 M) phosphoric acid (H3PO4) and 240 g L−1 (6 M) sodium hydroxide (NaOH), in a two-stage leaching process (80 °C). Metallic Zn from the alkaline pregnant solution was recovered by electrodeposition (750 A/m2, graphite anode, stainless-steel cathode) and smelting (450 °C). The samples of SMD contained 26.3% Zn, 20.1% Fe, and 0.9% Pb, in compounds such as magnetite (Fe3O4), zincite (ZnO), and franklinite (ZnFe2O4). Each leaching agent successfully attained a 99% Zn recovery, demonstrating the proposed procedure’s high efficacy. However, H3PO4 leached also Fe and corroded the cathode during electrodeposition, thereby restricting the final recovery of metallic Zn. NaOH demonstrated greater selectivity for Zn over Fe and Pb, producing high-purity Zn deposits on the cathode by electrodeposition and 99% metallic zinc by smelting.
The recovery of critical metals from spent lithium-ion batteries (LIBs) is essential to reduce environmental impacts and promote circular economy strategies. This study developed a sustainable and scalable process for the recovery and complete valorization of lithium, cobalt, and other valuable components from end-of-life LIBs. Hydrometallurgical treatment using biodegradable citric and oxalic acids was employed as a green alternative to conventional inorganic acids, achieving high selectivity and reduced environmental impact. Experimental work was conducted on 3 kg of LIBs from discarded laptop batteries (Dell and HP). After safe discharge and dismantling, the cathode materials were thermally treated at 300 °C to detach active components, followed by acid leaching in 1 M citric acid at 30 °C, pH 2.5, and 6 h of reaction. Lithium and cobalt were recovered as oxalates with efficiencies of 90% and 85%, respectively, while copper, aluminum, and graphite were separated through mechanical and thermal processes. Beyond metal recovery, the process demonstrates a circular upcycling approach, transforming recovered materials into functional products such as aluminum keychains, copper jewelry, and graphite-based pencils. This integrated strategy connects hydrometallurgical extraction with material reuse, advancing toward a zero-waste, closed-loop system for sustainable LIB recycling and local resource valorization.
The rapid growth in electronic waste (e-waste) generation highlights the urgent need for efficient and environmentally sustainable methods for metal recovery. This study focuses on the selective recovery of valuable metals from multilayer ceramic capacitors (MLCCs), commonly found in printed circuit boards (PCBs) of post-consumer electronics. MLCCs were manually recovered from dismantled computer PCBs, thermally treated, pulverized, and characterized using X-ray fluorescence and X-ray diffraction techniques. To evaluate green alternatives to traditional acid leaching, three deep eutectic solvents (DESs) based on choline chloride (ChCl) were prepared: citric acid (CA), glycerol (GLY), and a ternary (GLY-CA) mixture of both (GLY-CA). Leaching experiments were conducted over a 24 h period and analyzed using atomic absorption spectroscopy. The results showed complete recovery (100%) of copper using both CA and the GLY-CA mixture, while nickel recovery reached 100% with CA and moderate levels with GLY-CA. Zinc recovery was also high (99%) with both CA and GLY-CA. Iron showed a maximum recovery of 60%, potentially due to its occurrence in various chemical forms. The ternary DES (GLY-CA) demonstrated lower viscosity, improving handling and operational efficiency. These findings highlight the potential of citric-acid-based and ternary (GLY-CA) DESs as effective, low-toxicity leaching agents for the recovery of critical metals from MLCCs.