Nowadays, deep eutectic solvents (DESs) are seen as environmentally friendly alternatives with the potential to replace traditional solvents used in hydrometallurgical processes. Although DESs have been successfully applied in the recovery of metals from secondary sources, there is still innovative potential regarding DESs as green leaching agents applied in the recovery of metals from primary sources like polysulfide ores. This study aimed to evaluate the characteristics of DESs as solvents for some of the main metals present in typical polymetallic concentrates, like Cu, Fe, Pb, and Zn. Thus, three DESs based on choline chloride (ChCl) were prepared: 1:2 ChCl-urea (also known as reline), 1:2 ChCl-ethylene glycol (also known as ethaline), and 1:2 ChCl-glycerol (also known as glyceline). Then, dissolution tests at 30 °C were carried out with these DESs and different metal- (Cu, Fe, Pb, and Zn) bearing compounds (sulfates, oxides, and sulfides). According to the dissolution tests, it was found that the solubility of the studied metals (expressed as g of metal per Kg of DES) was dictated by the bearing species, reaching the dissolution of the metals from sulfates with values as high as two orders of magnitude higher than the metal solubility values for metal oxides and sulfides.
In the Ecuadorian Amazonia, there is a concern about the presence of high concentrations of cadmium (Cd) in rivers and sediments because of changes in land use and anthropogenic activities, e.g., mining and oil exploitation. Hence, the research related to water treatment processes to meet environmental standards has gained relevance. The use of biochar (BC) as adsorbent is considered a promising and low-cost alternative to improve the water quality in developing countries. In this work, lignocellulosic wastes from Guadua angustifolia were transformed through thermochemical treatments, into a promising carbonaceous material, such as BC. BC samples were prepared by pyrolysis (termed pyrochar, PC) and hydrothermal carbonization (termed hydrochar, HC). Their physicochemical properties were correlated with the Cd adsorption removal performance, analyzing the effect of adsorbent dosage, initial solution pH, adsorption kinetics and adsorption isotherms. HC showed the highest Cd adsorption performance, due to the presence of a higher number of oxygenated functional groups, as confirmed by FTIR, XPS and Raman spectroscopy. This research has proposed a sustainable alternative for the recovery of an available waste, contributing to mitigate the effects of the presence of metals on the health and economy of the most vulnerable sectors of society.
The photocatalytic oxidation of cyanide by titanium dioxide (TiO2) supported on activated carbon (AC) was evaluated in a continuous flow UV photo-reactor. The continuous photo-reactor was made of glass and covered with a wood box to isolate the fluid of external conditions. The TiO2-AC synthesized by the impregnation of TiO2 on granular AC composites was characterized by inductively coupled plasma optical emission spectrometry (ICP-OES), Scanning Electron Microscopy (SEM), and nitrogen adsorption-desorption isotherms. Photocatalytic and adsorption tests were conducted separately and simultaneously. The results showed that 97% of CN− was degraded within 24 h due to combined photocatalytic oxidation and adsorption. To estimate the contribution of only adsorption, two-stage tests were performed. First, 74% cyanide ion degradation was reached in 24 h under dark conditions. This result was attributed to CN− adsorption and oxidation due to the generation of H2O2 on the surface of AC. Then, 99% degradation of cyanide ion was obtained through photocatalysis during 24 h. These results showed that photocatalysis and the continuous photo-reactor’s design enhanced the photocatalytic cyanide oxidation performance compared to an agitated batch system. Therefore, the use of TiO2-AC composites in a continuous flow photo-reactor is a promising process for the photocatalytic degradation of cyanide in aqueous solutions.
The traditional metallurgical routes for producing lead and zinc from primary sources have a significant environmental footprint. Thus, using less pollutant solvents, such as deep eutectic solvents (DESs), would offer a greener solution in metal extraction. This study explores the use of three DESs based on choline chloride (ChCl) (1:2 ChCl–urea, 1:2 ChCl–ethylene glycol, and 1:2 ChCl–glycerol) for recovering Zn and Pb from a sphalerite–galena concentrate of the mining region in Ecuador. Leaching tests of the concentrate (untreated and roasted at 600 °C) in each DES were conducted (30 °C—24 h). The effect of adding iodine as an oxidizing agent was also evaluated. Recoveries of 2% (Zn) and 14% (Pb) were reported when leaching the untreated concentrate with DES. These recovery values increased to 11% (Zn) and 99% (Pb) after adding iodine during the leaching of the untreated concentrate. Roasting had a similar effect on leaching, increasing the recovery values of Zn (75%) and Pb (90%). Combining roasting as a pretreatment and iodine as an oxidizing agent produced higher Zn recoveries (99%) and Pb (99%). These results were compared to recoveries in acid leaching (H2SO4 and HNO3), revealing the potential of DESs as an alternative for metal recovery from primary sources.
In this study, we address the ecological challenges posed by automotive battery recycling, a process notorious for its environmental impact due to the buildup of hazardous waste like foundry slag. We propose a relatively cheap and safe solution for lead removal and recovery from samples of this type of slag. The analysis of TCLP extracts revealed non-compliance with international regulations, showing lead concentrations of up to 5.4% primarily in the form of anglesite (PbSO4), as detected by XRF/XRD. We employed deep eutectic solvents (DES) as leaching agents known for their biodegradability and safety in hydrometallurgical processing. Five operational variables were systematically evaluated: sample type, solvent, concentration, temperature, and time. Using a solvent composed of choline chloride and glycerin in a 2:1 molar ratio, we achieved 95% lead dissolution from acidic samples at 90 °C, with agitation at 470 rpm, a pulp concentration of 5%, and a 5 h duration. Furthermore, we successfully recovered 55% of the lead in an optimized solution using an electrowinning cell. This research demonstrates the ability of DES to decontaminate slag, enabling compliance with regulations, the recovery of valuable metals, and new possibilities for the remaining material.
19 February 2026 in Journal of Sustainable Metallurgy
The global demand for metals has experienced a critical increase in recent decades, and this trend is anticipated to persist in the coming years. Notably, the electric and electronic devices (EEE) sector and the electric vehicle industry are emerging as significant contributors to this heightened demand. Within these domains, the key player in terms of metal consumption is the battery, with Lithium-ion (Li-ion) batteries being the predominant choice due to their efficiency. Several methods have been investigated to recover metals from Li-ion batteries, focusing on the recovery without assessing the impacts generated. To address this gap, an experimental analysis focused on the recovery of crucial metals found in smartphones and laptop batteries, including lithium (Li), cobalt (Co), and manganese (Mn) was conducted. Then, the life cycle assessment was undertaken to calculate the environmental impacts of the hydrometallurgical route by using sulfuric acid and to analyze the ecological footprint associated with the recycling process. The acquired experimental data served as a basis for simulating the recycling process using specialized software, HSC Chemistry. This simulation facilitated the process's scaling up and enabled optimization and precise calculation of reagents and water usage during recycling. Thus, this study not only explores the difficulties of recycling processes but also the impacts associated with them, offering valuable insights into the ongoing discussions around responsible and sustainable practices in response to the growing global demand for metals. Graphical Abstract