This study investigates the effect of laser power, focal length, and number of passes on the fabrication of graphene-based strain sensors using a 450 nm diode laser at the upper limit of the UV spectrum. Polyimide substrates were irradiated to produce laser-induced graphene, and the resulting sensors were evaluated under three-point bending tests. The main requirements for deformation sensors—adequate conductivity, mechanical stability under bending, and high sensitivity (gauge factor)—were assessed through morphological analysis by SEM, Raman spectroscopy, and electrical characterization using the Van der Pauw method. The results indicate that laser power is the critical factor influencing graphene quality and sensor performance, while focal length has a negligible effect and additional passes reduce material quality and sensitivity. Overall, this work demonstrates the feasibility of producing functional, low-cost graphene strain sensors with a commercial diode laser, offering a scalable and affordable alternative for sensor fabrication.

The traditional metallurgical routes for producing lead and zinc from primary sources have a significant environmental footprint. Thus, using less pollutant solvents, such as deep eutectic solvents (DESs), would offer a greener solution in metal extraction. This study explores the use of three DESs based on choline chloride (ChCl) (1:2 ChCl–urea, 1:2 ChCl–ethylene glycol, and 1:2 ChCl–glycerol) for recovering Zn and Pb from a sphalerite–galena concentrate of the mining region in Ecuador. Leaching tests of the concentrate (untreated and roasted at 600 °C) in each DES were conducted (30 °C—24 h). The effect of adding iodine as an oxidizing agent was also evaluated. Recoveries of 2% (Zn) and 14% (Pb) were reported when leaching the untreated concentrate with DES. These recovery values increased to 11% (Zn) and 99% (Pb) after adding iodine during the leaching of the untreated concentrate. Roasting had a similar effect on leaching, increasing the recovery values of Zn (75%) and Pb (90%). Combining roasting as a pretreatment and iodine as an oxidizing agent produced higher Zn recoveries (99%) and Pb (99%). These results were compared to recoveries in acid leaching (H₂SO₄ and HNO₃), revealing the potential of DESs as an alternative for metal recovery from primary sources.

The global demand for metals has experienced a critical increase in recent decades, and this trend is anticipated to persist in the coming years. Notably, the electric and electronic devices (EEE) sector and the electric vehicle industry are emerging as significant contributors to this heightened demand. Within these domains, the key player in terms of metal consumption is the battery, with Lithium-ion (Li-ion) batteries being the predominant choice due to their efficiency. Several methods have been investigated to recover metals from Li-ion batteries, focusing on the recovery without assessing the impacts generated. To address this gap, an experimental analysis focused on the recovery of crucial metals found in smartphones and laptop batteries, including lithium (Li), cobalt (Co), and manganese (Mn) was conducted. Then, the life cycle assessment was undertaken to calculate the environmental impacts of the hydrometallurgical route by using sulfuric acid and to analyze the ecological footprint associated with the recycling process. The acquired experimental data served as a basis for simulating the recycling process using specialized software, HSC Chemistry. This simulation facilitated the process's scaling up and enabled optimization and precise calculation of reagents and water usage during recycling. Thus, this study not only explores the difficulties of recycling processes but also the impacts associated with them, offering valuable insights into the ongoing discussions around responsible and sustainable practices in response to the growing global demand for metals. Graphical Abstract

Steel mill dust (SMD), produced by electric arc furnaces, is a highly polluting industrial waste due to its high content of metals (Zn, Fe, and Pb) and fine particle size (ca. 5.4 µm). This residue can be valorized to recover Zn using pyro and hydrometallurgical methods, with hydrometallurgy offering greater selectivity and lower energy costs. However, composition of SMD presents a challenge in identifying an optimal leaching agent. This study investigates the preferential extraction of Zn using two leaching agents, namely 150 g L⁻¹ (1.5 M) phosphoric acid (H₃PO₄) and 240 g L⁻¹ (6 M) sodium hydroxide (NaOH), in a two-stage leaching process (80 °C). Metallic Zn from the alkaline pregnant solution was recovered by electrodeposition (750 A/m², graphite anode, stainless-steel cathode) and smelting (450 °C). The samples of SMD contained 26.3% Zn, 20.1% Fe, and 0.9% Pb, in compounds such as magnetite (Fe₃O₄), zincite (ZnO), and franklinite (ZnFe₂O₄). Each leaching agent successfully attained a 99% Zn recovery, demonstrating the proposed procedure’s high efficacy. However, H₃PO₄ leached also Fe and corroded the cathode during electrodeposition, thereby restricting the final recovery of metallic Zn. NaOH demonstrated greater selectivity for Zn over Fe and Pb, producing high-purity Zn deposits on the cathode by electrodeposition and 99% metallic zinc by smelting.

The recovery of critical metals from spent lithium-ion batteries (LIBs) is essential to reduce environmental impacts and promote circular economy strategies. This study developed a sustainable and scalable process for the recovery and complete valorization of lithium, cobalt, and other valuable components from end-of-life LIBs. Hydrometallurgical treatment using biodegradable citric and oxalic acids was employed as a green alternative to conventional inorganic acids, achieving high selectivity and reduced environmental impact. Experimental work was conducted on 3 kg of LIBs from discarded laptop batteries (Dell and HP). After safe discharge and dismantling, the cathode materials were thermally treated at 300 °C to detach active components, followed by acid leaching in 1 M citric acid at 30 °C, pH 2.5, and 6 h of reaction. Lithium and cobalt were recovered as oxalates with efficiencies of 90% and 85%, respectively, while copper, aluminum, and graphite were separated through mechanical and thermal processes. Beyond metal recovery, the process demonstrates a circular upcycling approach, transforming recovered materials into functional products such as aluminum keychains, copper jewelry, and graphite-based pencils. This integrated strategy connects hydrometallurgical extraction with material reuse, advancing toward a zero-waste, closed-loop system for sustainable LIB recycling and local resource valorization.

The growing consumption of lithium-ion batteries (LIBs) in electronic devices and electric vehicles has led to a significant increase in waste containing valuable metals such as lithium and cobalt. Recovering these metals is essential to reducing dependence on primary sources and minimizing environmental impact. In this study, the leaching of the cathode active material from discarded LIBs was evaluated using oxaline, a deep eutectic solvent (DES) composed of oxalic acid and choline chloride in a 1:1 molar ratio. The process began with the collection, discharge, washing, drying, and dismantling of the LIBs, followed by the separation of their components. Subsequently, the cathode active material was characterized, revealing a primary composition of cobalt (54.5%) and lithium (6.5%), with the presence of LiCoO₂ confirmed by XRD analysis. Leaching experiments were conducted to evaluate the effects of temperature, time, and solid percentage, demonstrating that oxaline is effective for the selective leaching of lithium and cobalt. Under optimal conditions (90 °C, 1–2 wt.% cathode active material, 400 rpm), lithium underwent complete dissolution within the first hour, while cobalt achieved complete leaching by 4 h. Both metals were recovered as oxalates and separated based on differences in solubility. Oxaline proves to be an efficient and environmentally friendly alternative for the selective recovery of lithium and cobalt from LIB waste, supporting a circular economy in the management of critical metals.