Bioprinting is a complex process, highly dependent on bioink properties (materials and cells) and environmental conditions (mainly temperature, humidity and CO2 concentration) during the bioprinting process. To guarantee proper cellular viability and an accurate geometry, it is mandatory to control all these factors. Despite internal factors, such as printing pressures, temperatures or speeds, being well-controlled in actual bioprinters, there is a lack in the controlling of external parameters, such as room temperature or humidity. In this sense, the objective of this work is to control the temperature and humidity of a new, atmospheric enclosure system for bioprinting. The control has been carried out with a decoupled proportional integral derivative (PID) controller that was designed, simulated and experimentally tested in order to ensure the proper operation of all its components. Finally, the PID controller can stabilize the atmospheric enclosure system temperature in 311 s and the humidity in 65 s, with an average error of 1.89% and 1.30%, respectively. In this sense, the proposed atmospheric enclosure system can reach and maintain the proper temperature and humidity values during post-printing and provide a pre-incubation environment that promotes stability, integrity and cell viability of the 3D bioprinted structures.
Bioinks are usually cell-laden hydrogels widely studied in bioprinting performing experimental tests to tune their rheological properties, thus increasing research time and development costs. Computational Fluids Dynamics (CFD) is a powerful tool that can minimize iterations and costs simulating the material behavior using parametric changes in rheological properties under testing. Additionally, most bioinks have specific functionalities and their properties might widely change with temperature. Therefore, commercial bioinks are an excellent way to standardize bioprinting process, but they are not analyzed in detail. Therefore, the objective of this work is to study how three temperatures of the Cellink Bioink influence shear stress pressure and velocity through computational simulation. A comparison of three conical nozzles (20, 22, and 25G) for each temperature has been performed. The results show that shear stress, pressure, and velocity vary in negligible ranges for all combinations. Although these ranges are small and define a good thermo-responsive bioink, they do not generate a filament on the air and make drops during extrusion. In conclusion, this bioink provides a very stable behavior with low shear stress, but other bioprinting parameters must be set up to get a stable filament width.
Bioprinting is a promising emerging technology. It has been widely studied by the scientific community for the possibility to create transplantable artificial tissues, with minimal risk to the patient. Although the biomaterials and cells to be used are being carefully studied, there is still a long way to go before a bioprinter can easily and quickly produce printings without harmful effects on the cells. In this sense, we have developed a new μ-extrusion bioprinter formed by an Atom Proton 3D printer, an atmospheric enclosure and a new extrusion-head capable to increment usual printing velocity. Hence, this work has two main objectives. First, to experimentally study the accuracy and precision. Secondly, to study the influence of flow rates on cellular viability using this novel μ-extrusion bioprinter in combination with a standard FDM 3D printing nozzle. Our results show an X, Y and Z axis movement accuracy under 17 μm with a precision around 12 μm while the extruder values are under 5 and 7 μm, respectively. Additionally, the cell viability obtained from different volumetric flow tests varies from 70 to 90%. So, the proposed bioprinter and nozzle can control the atmospheric conditions and increase the volumetric flow speeding up the bioprinting process without compromising the cell viability.
Industry sector has an important impact on primary energy consumption at the international level, and solar energy constitutes a real alternative to cover these energy needs partially. Among thermosolar concentration technologies, Linear Fresnel Collector (LFC) technology has some advantages that make it more accessible to industries. With the aim of providing new tools for easier decision-making processes, in the present work, several energy audits were carried out in industries (located in the south-west of Europe, with considerable steam consumptions), quantifying thermal and energy consumptions and defining both work schedules and seasonality. Afterwards, a comparison based on three factors was carried out: Thermal consumption regarding total industry consumption, the performance of the work during the solar schedule, and the quantification of the monthly average concentrated energy for a certain LFC facility. The analysis carried out according to these criteria showed different results for each case, making a global assessment necessary to suitably ponder each factor. This analysis ranked tomato industries as the most suitable for LFC technology, due to the fact that their main operating period was during the months with the highest solar isolation, and the solar schedule was completely integrated in a 24-h working day. Also, industrial waxes and laundries showed a good combination of both facts.
3D bioprinting requires control of environmental conditions within the printing chamber, as temperature affects bioink rheology, printability and cell viability. However, the spatial temperature distribution inside bioprinting enclosures remains poorly characterised, limiting the understanding of thermal gradients that may affect process stability. In this work, the spatial thermal behaviour of a previously developed controlled chamber was evaluated using a multi-point temperature acquisition system. Temperature was monitored at 45 locations distributed throughout the chamber volume under controlled conditions at 37 °C after thermal stabilisation. The results revealed vertical and lateral thermal gradients associated with natural convection and forced air recirculation, together with local non-uniformities influenced by fan operation. Nevertheless, comparatively homogeneous temperature regions were identified within the printing zone, indicating suitable areas for more stable and reproducible biofabrication processes. Additionally, a three-dimensional CFD model incorporating the internal air volume, two 200 W electrical heaters, two axial recirculation fans, and simplified representations of the printhead and build platform was developed to represent an operational chamber configuration. The model was used to visualise the spatial temperature distribution within the enclosure, including the thermal field around the internal printer components. The proposed approach provides a practical experimental framework for the volumetric characterisation of thermal conditions in bioprinting environments, contributing to the design and optimisation of controlled chambers and improving the reliability of biofabrication processes.