Closed-cell expanded polypropylene (EPP) foam is commonly used in car bumpers for the purpose of absorbing energy impacts. Characterization of the foam’s mechanical properties at varying strain rates is essential for selecting the proper material used as a protective structure in dynamic loading application. The aim of the study was to investigate the influence of loading strain rate, material density, and microstructure on compressive strength and energy absorption capacity for closed-cell polymeric foams. We performed quasi-static compressive strength tests with strain rates in the range of 0.2 to 25 mm/s, using a hydraulically controlled material testing system (MTS) for different foam densities in the range 20 g/dm³ to 220 g/dm³. The above tests were carried out as numerical simulation using ABAQUS software. The verification of the properties was carried out on the basis of experimental tests and simulations performed using the finite element method. The method of modelling the structure of the tested sample has an impact on the stress values. Experimental tests were performed for various loads and at various initial temperatures of the tested sample. We found that increasing both the strain rate of loading and foam density raised the compressive strength and energy absorption capacity. Increasing the ambient and tested sample temperature caused a decrease in compressive strength and energy absorption capacity. For the same foam density, differences in foam microstructures were causing differences in strength and energy absorption capacity when testing at the same loading strain rate. To sum up, tuning the microstructure of foams could be used to acquire desired global materials properties. Precise material description extends the possibility of using EPP foams in various applications.

Advances in the development of additive manufacturing materials (AM) and the low availability of studies on the impact response of AM specimens are the main reasons for this paper. Therefore, the influence of building orientation (vertical and horizontal) and the angle of the raster (15°/−75°, 30°/−60°, 45°/−45°, and 0°/90°) on the tensile and impact strength of AM specimens was investigated. The polylactic acid (PLA)-PolyMax, Mediflex and acrylonitrile-butadiene-styrene (ABS) filaments were chosen to provide a comprehensive characterization of AM materials with versatile mechanical properties. The experimental results of this study show that the tensile strength and toughness of PolyMax PLA specimens are comparable to ABS specimens, while Mediflex samples are characterized by their higher toughness, but lower impact force needed to break the samples. The Mediflex Charpy fracture surfaces exhibit a ductile character compared to those of brittle ABS and PLA. Furthermore, fracture surface morphology shows the allocation of voids, which helps us to understand differences in mechanical properties, and allows one to properly interpret the results of the geometrical accuracy of AM specimens with various printing settings.

The goal of the present work is a systematic study on an influence of a strain rate on the mechanical response and microstructure evolution of the selected titanium-based materials, i.e., commercial pure titanium, Ti-6Al-4V alloy with lamellar and globular microstructures produced via a conventional cast and wrought technology, as well as Ti-6Al-4V fabricated using blended elemental powder metallurgy (BEPM). The quasi-static and high-strain-rate compression tests using the split Hopkinson pressure bar (SHPB) technique were performed and microstructures of the specimens were characterized before and after compression testing. The strain rate effect was analyzed from the viewpoint of its influence on the stress–strain response, including the strain energy, and a microstructure of the samples after compressive loading. It was found out that the Ti-6Al-4V with a globular microstructure is characterized by high strength and high plasticity (ensuring the highest strain energy) in comparison to alloy with a lamellar microstructure, whereas Ti6-Al-4V obtained with BEPM reveals the highest plastic flow stress with good plasticity at the same time. The microstructure observations reveal that a principal difference in high-strain-rate behavior of the tested materials could be explained by the nature of the boundaries between the structural components through which plastic deformation is transmitted: α/α boundaries prevail in the globular microstructure, while α/β boundaries prevail in the lamellar microstructure. The Ti-6Al-4V alloy obtained with BEPM due to a finer microstructure has a significantly better balance of strength and plasticity as compared with conventional Ti-6Al-4V alloy with a similar type of the lamellar microstructure.

Porous materials are very efficient in absorbing mechanical energy, for instance, in combined armor, in order to improve the anti-ballistic protection characteristics. In the present study, porous titanium-based structures were manufactured via three different powder metallurgy methods using titanium hydride (TiH₂) powder, which provided activated sintering, owing to dehydrogenation. The emission of hydrogen and shrinkage of powder particles on dehydrogenation also added an additional potential to control the sintering process and create desirable porosities. TiH₂ powder was sintered with additions of NaCl or ammonium carbide as pore holding removable agents, while highly porous Ti-Al structures were formed via liquid phase reactive sintering of TiH₂ and Al powders. The microstructures and porosities of sintered dehydrogenated titanium and Ti-Al structures were comparatively studied. Mechanical characteristics were evaluated using compression testing with strain rates varying from quasi-static to high levels. The resonant frequency method was also employed to determine damping parameters and elastic modulus of these materials. All testing methods were aimed at characterizing the energy-absorbing ability of the obtained porous structures. The desired strength, plasticity and energy-absorbing characteristics of porous titanium-based structures were assessed, and the possibilities of their application were also discussed. Based on the obtained results, it was found that porous titanium materials produced with the use of ammonium carbonate showed promising energy absorption properties.

Growth in the development of additive manufacturing materials (AM) and the low availability of studies on the impact response of AM specimens is the main reason for this paper. Therefore, the influence of the building orientation (vertical and horizontal) and the angle of the raster (15°/-75°, 30°/-60°, 45°/-45°, and 0°/90°) on the tensile and impact strength of the AM specimens was investigated. The PLA PolyMax, Mediflex and ABS filaments were chosen to provide comprehensive characterization for AM materials with versatile mechanical properties. The experimental results of this study show that the tensile strength and toughness of PolyMax PLA specimens are comparable to ABS specimens while Mediflex samples are characterized with higher toughness but lower impact force needed to break the samples. The Mediflex Charpy fracture surfaces exhibit ductile character compared to those of brittle ABS and PLA. Furthermore, fracture surface morphology shows the allocation of voids which helps to understand differences in mechanical properties and allows one to properly interpret the results of geometrical accuracy of AM specimens with various printing settings.