The softening effect, which occurs as an undesirable consequence of microstructural changes in the heat-affected zone as a result of the welding process, is an inherent aspect of welding high-strength low-alloyed steels. One of the recommended ways to minimize these changes is the application of laser beam welding as a lower heat input technology. Hence, this work compares and investigates the effects of laser beam welding on the weld joint properties of S690QL, S960QL, S1100QL, S700MC, S960MC, and S1100MC steels. This research operates on the assumption that the mechanical properties of the zones surrounding the soft zone—base metal and weld metal—affect the mechanical properties of weld joints as well. The work shows that the total value of yield strength, tensile strength, and elongation of welded joints increases when the value of the strength of the weld metal and the soft zone increases and when the width of the soft zone narrows, and vice versa. Furthermore, the study demonstrates that the amount of C, Cr, Mn, Mo, Cu, and Ni in steel as well as the thermal cycle is directly associated to strength in these zones. The findings indicate that although the welded joints’ yield strength and tensile strength values remained over 96% of the base metal’s value, in certain cases the elongation values decreased to a mere 21% of the base metal’s value.

This article provides an overview of the influence of welding parameters and filler material on changes in the heat-affected zone (HAZ) of thermo-mechanically controlled processed (TMCP) steel welded joints. The research focused on evaluating the effect of heat input and cooling rate on the width of the soft zone, which significantly affects the mechanical properties of welded joints. The negative effect of the soft zone is more pronounced as the thickness of the material decreases. Therefore, the object of this research was a 3-mm-thick sheet of S960MC steel welded by gas metal arc welding (GMAW) and metal-cored arc welding (MCAW) technology. Variable welding parameters were reflected in different heat input and cooling rate values, which led to a change in the properties of the HAZ and thus the mechanical properties of the welded joints. The changes in the HAZ were analyzed by microscopic analysis and mechanical testing. The measured results showed a significant effect of heat input on the cooling rate, which considerably affected the width of the soft zone in the HAZ and thus the overall mechanical properties of the welded joints.

Fine-grained high-strength low-alloyed (HSLA) steels are used for their advantageous combination of mechanical properties such as high yield strength, tensile strength, ductility, and good formability. These properties are mainly based on applied grain boundary strengthening, which as the only strengthening mechanism allows for the yield strength to increase without a decrease in ductility. Therefore, any changes in grain size lead to irreversible changes in material properties. Such changes also occur during welding in the heat-affected zone (HAZ), where there is a significant change in austenitic grain. In coarse-grain HAZ, this leads to a decrease in yield strength, ductility, toughness, and fatigue strength. The paper experimentally determines the growth kinetics of austenitic grain for fine-grained HSLA steel S960MC. As a result, the values of the activation energy required for grain growth Q and the proportional constant K₀ are determined. Knowing these values is important for numerical predictions of austenitic grain size in the HAZ. Based on these predictions, the changes in yield strength, ductility, toughness, and fatigue strength can be estimated.

Welding thin sheets of high-strength steel presents significant challenges, especially due to the pronounced softening effect in the heat-affected zone, which can lead to a substantial reduction in the joint’s load-bearing capacity. While laser welding mitigates this issue, improper weld geometry can lead to a reduction in fatigue performance. Such geometric imperfections may arise from inadequate fixturing, poor edge preparation, or suboptimal alignment during the welding process. Therefore, this study investigates the potential for enhancing the fatigue performance of laser-welded butt joints in 3-mm-thick high-strength S960MC steel by applying laser dressing and filler metal. Fatigue testing revealed that all weld configurations, evaluated using the nominal stress approach, met the fatigue limits specified in design codes. Laser dressing demonstrated significant benefits, leading to a notable improvement in fatigue strength compared to the as-welded variant. In contrast, the configuration with filler metal showed no substantial enhancement. These findings underscore the potential of laser dressing as an effective technique for improving the fatigue performance of laser-welded joints in demanding applications.

This study investigates the influence of specific heat input and weld configuration on heat affected zone hardness and residual stress of S960MC high strength steel welds. In total, five types of weld samples were manufactured by Tungsten Inert Gas (TIG) autogenous welding and Metal Active Gas (MAG) butt welding to simulate the effect of increasing heat input and constraining the relative motion of welded parts during the heating and cooling phase. The obtained results show that the highest axial tensile residual stresses with magnitude above 900 MPa, combined with a hardness drop in a range from 13 up to 18%, occur mostly in the sub-critical heat affected zone, making it the critical zone of the weld. Increasing the heat input during welding does not have a simple correlation with generating more residual stresses and the trends obtained on the surface are different from results evaluated at a depth of 0.2 mm. Restraining the relative part motion during the welding affects mostly the tangential residual stresses, causing an increase in their tensile magnitude localized in the middle of the heat-affected zone while almost no influence on the axial residual stress component was recorded.

This study investigates the mechanical behaviour of the AlSi9Cu1 alloy after T6 heat treatment, with a focus on its strain hardening response. Uniaxial tensile tests were conducted on heat-treated specimens to determine the strain hardening exponent n and the strength coefficient K. These parameters were subsequently used to assess the alloy’s potential for strain strengthening during mechanical surface treatments such as roller burnishing, shot peening, and grit blasting. The results indicate that specimens subjected to artificial aging within the peak-aged condition exhibited the highest values of strain hardening exponent n and strength coefficient K, implying the greatest capacity for strain hardening under plastic deformation. Conversely, the lowest hardening potential was observed in specimens exposed to overaged conditions, where both n and K were significantly reduced. These findings underscore the strong dependence of strain hardening behaviour on the thermal exposure parameters applied during aging.