This paper examines the influence of the equipment considered as a DVA (Dynamic Vibration Absorber) upon the mode of vertical vibrations of the car body in high-speed vehicles. The car body is represented as an Euler-Bernoulli beam to minimize flexible vibration. The DVA approach is used to find the appropriate suspension frequencies for various types of equipment. A vertical mathematical model with a flexible car body and equipment is developed to investigate the effect of equipment mass, suspension stiffness, damping, and mounting location on car-body flexible vibrations. A three-dimensional, rigid-flexible coupled vehicle system dynamics model is developed to simulate the car body and equipment’s response to track irregularities. The experimental result was considered to verify the theoretical analysis and dynamic simulation. The mathematical analysis demonstrates that the DVA theory can be used to design the suspension parameters of the equipment and that it is suitable and effective in reducing the flexible vibration of the car body in which the vertical bending mode is greatly affected. Heavy equipment should be mounted as close to the car body’s center as possible to achieve significant flexible vibration reduction, whereas light equipment contributes very little flexible vibration reduction.

A passenger railway vehicle’s lightweight design is an efficient technique of reducing energy consumption and dynamic forces between wheel and rail. However, light design results in resonant vibration in a car body. To restrain resonant vibration, a correlation between the suspended equipment variables and the car body’s modal frequency was investigated in this paper. A rigid–flexible general model was developed to examine the impacts of different equipment suspended under the chassis based on mass, location, and frequency on the car body mode. In addition, the numerical model is validated through the experimental result in terms of ride quality. The results demonstrate that the underframe equipment’s suspension characteristics have a significant impact on the mode of the car body, particularly the frequency of the first bending mode. Equipment with a considerable mass should be suspended near the center of the car body to optimize the frequency of the car body’s high-frequency bending. The weight of the equipment has a significant impact on the car body’s first bending frequency. The frequency of heavy equipment should be low enough to promote high-frequency transmissibility and improve the vibration characteristics of the car body.

In this study, thermal elasto-plastic finite element analysis was conducted to derive the optimal welding sequence to minimize overlay welding deformation on the water wall panels of an SRF (solid refuse fuel) boiler. The water wall panels of an SRF boiler are exposed to high temperatures and corrosive environments, making overlay welding essential. However, because the length of the water wall panels and tubes exceeds 7 m, significant deformation occurs after overlay welding. Additionally, due to the large size of the water wall panels, full-size thermal elasto-plastic analysis requires huge computational costs. Therefore, in this study, the effects of welding sequence on overlay welding deformation were first investigated for a reduced model to derive the optimal welding sequence. Subsequently, an analysis model for the full-size pipe panels was established to compare and analyze the conventional welding sequence with the optimal welding sequence, thereby verifying the validity of the study. According to the welding sequence derived from the reduced model, welding deformation in the full-size model was significantly reduced compared to the conventional sequence. This reduction in deformation was discussed by analyzing the deformation behavior of the structure at each stage of the overlay welding process.

Due to environmental pollution and depletion of fossil fuels, hydrogen is becoming an increasingly practical, clean and environmentally friendly option for transportation and energy storage among all green alternative energy sources introduced. Hydrogen storage and delivery is expensive because of the lower energy density per unit volume as compared with conventional fossil fuels. Hence, hydrogen is usually stored in a gaseous state and delivered via tube trailers or pipelines. In this study, a transient structural analysis of a skid structure mounted on a hydrogen tube trailer was performed under shock load induced by road irregularities. The dynamics of the driving trailer according to the unevenness of the road surface were obtained through multibody dynamic simulations considering the full car model equipped with 64 hydrogen tubes. The transient structural analysis of the tube skid was performed by considering the resulting acceleration values as constraints. Through the sequential simulations, we evaluated the structural safety of the designed tube skid mounted on a trailer during hydrogen transport.

As the environmental pollution issue has recently become significant, environmental regulations in Europe and the United States are being strengthened. Thus, there is a demand for the quality improvement of emission after-treatment systems to satisfy the strengthened environmental regulations. Reducing the amount of welding heat distortion by optimization of the welding order of each part could be a solution for quality improvement since the emission after-treatment system consists of many parts and each assembly is produced by welding individual ones. In this research, a method to derive a welding sequence that effectively minimizes welding deformation was proposed. A two-stage simulation was performed to obtain the optimal welding sequence. In the first stage, the welding sequence was derived by analyzing the number of welding groups in each assembly of a structure. The derived welding sequence was verified by performing a thermal elasto-plastic analysis and comparing it with the experimental results.

A crankcase explosion relief valve (CERV) is installed to minimize the effects of explosions occurring in the crankcase of marine engines. According to the regulations of the International Association of Classification Societies (IACS), installation of CERV is mandatory and it must be designed and manufactured based on the engine size. As there are various types of engines, the CERV must be developed accordingly. A high cost is required for the explosion test in the development process, so the test is performed for verification purposes in the final development stage. However, if the developed CERV causes an inappropriate result that is different from the expected performance in the explosion test, it needs to return to the development process so conducting the explosion test in the final stage may be unreasonable. In this study, to predict CERV performance, the chamber and CERV were modeled in 2D, and numerical analysis was performed assuming that the DISC of the CERV was opened by causing an explosion inside the chamber. The results of the numerical analysis were verified by comparing the results with the pressure rising during the explosion. In addition, the reasonable results were obtained for temperature, pressure, and combustion products through comparison to the theoretical calculation results. If the numerical analysis method used in this study is applied, it is expected to be able to predict the performance and reactants at the stage before the explosion test when developing the crankcase explosion relief valve.