Additive manufacturing of Inconel 625 components attracts great interest due to its ability to produce parts with complex geometries that are needed for high-temperature applications in the aerospace, energy, automotive and chemical industries. To take full advantage of the potential of additive manufacturing, an in-depth understanding of the effects of prolonged high-temperature annealing on microstructure and hardness evolution is needed. Previous research in this field has mainly focused on a limited range of temperature and time. This study aims to determine the effect of prolonged high-temperature annealing on the evolution of intermetallic phases and carbides, as well as changes in the dislocation substructure of Inconel 625 superalloy additively manufactured by laser powder bed fusion subjected to stress relief annealing and subsequent isothermal annealing at a temperature up to 800 °C for 5–500 h. The microstructure development is correlated with hardness behaviour. It is determined that the microstructure evolution proceeds in four stages with temperature and time increase. In the initial stress-relieved condition, a cellular microstructure with nano-sized precipitates of the Laves phase and NbC carbides at the cell walls occurs, and hardness is equal to 300 HV10. In the 1st stage of the microstructure evolution, the γ'' phase particles precipitate on the cell walls, which results in hardening up to 383 HV10 in the specimen annealed at 700 °C for 5 h. The 2nd stage involves the precipitation of the γ'' phase both on the cell walls and inside the cells, as well as the formation of dislocation networks, which contribute to the softening effect and hardness drop to 319 HV10. In the 3rd stage, at temperature 700 and 800 °C, the δ phase, M₂₃C₆ carbides, and the Laves phase precipitate and grow, and the subgrain boundaries are formed. The hardness is in the range of 340–350 HV10 and is higher than in the 2nd stage. In the 4th stage, as the annealing time is increased at a temperature of 800 °C, the δ phase and M₂₃C₆ carbides coagulate, and the Laves phase particles spheroidize or partially dissolve. Very intense precipitation and growth of the hard δ phase particles provide an increase in hardness to 402 HV10. As a result of systematic studies, the various strengthening and softening mechanisms acting during high-temperature annealing are determined. Graphical abstract

Nanotechnology is a very attractive tool for tailoring the surface of an orthopedic implant to optimize its interaction with the biological environment. Nanostructured interfaces are promising, especially for orthopedic applications. They can not only improve osseointegration between the implant and the living bone but also may be used as drug delivery platforms. The nanoporous structure can be used as a drug carrier to the surrounding tissue, with the intention to accelerate tissue–implant integration as well as to reduce and treat bacterial infections occurring after implantation. Titanium oxide nanotubes are promising for such applications; however, their brittle nature could be a significantly limiting factor. In this work, we modified the topography of commercially used titanium foil by the anodization process and hydrothermal treatment. As a result, we obtained a crystalline nanoporous u-shaped structure (US) of anodized titanium oxide with improved resistance to scratch compared to TiO₂ nanotubes. The US titanium substrate was successfully modified with hydroxyapatite coating and investigated for bioactivity. Results showed high bioactivity in simulated body fluid (SBF) after two weeks of incubation.

Currently used TEG modules have low efficiency of about 5%. The energy generated by the TEG module depends on the temperature difference between the module surfaces. Heat exchange between the heat source and the module surface takes place through the contact between two rough solid surfaces. This creates contact resistance. It can be reduced by using a substance filling the empty spaces between the contact surfaces and applying pressure. During the tests, the efficiency of electricity generation with a thermoelectric generator was measured (TEG) at various pressure forces. The tests were carried out at a pressure force of 250 N, 500 N, 750 N and 1000 N. The selected values of pressure do not exceed the limit value arising from the thermoelectric generator (TEG) design. A copper element constituting the heat source was heated in a furnace. Next, it was pressed at an adequate force to the generator, which was placed on a water cooler. The impact of conductive materials placed between the faces of the heat source and the TEG on the generation of electricity was examined. At low forces, the use of a thermal pad as an intermediary substance does not result in improved heat transfer in the heat source—TEG generator system. Better filling of voids is provided by thermally conductive paste due to its properties.

This research explores the welding process of a high-entropy CrMnFeCoNi alloy with iron, unraveling the intricate chemical compositions that materialize in distinct regions of the weld joint. A mid-wave infrared thermal camera was deployed to monitor the cooling sequences during welding. A thorough analysis of the metallographic sample from the weld joint, along with measurements taken using a nano-hardness indenter, provided insights into the hardness and Young’s modulus. The element distribution across the weld joint was assessed using a scanning electron microscope equipped with an EDS spectrometer. Advanced techniques such as X-ray diffraction and Mössbauer spectroscopy underscored the prevalence of the martensitic phase within the weld joint, accompanied by the presence of bcc (iron) and fcc phases. In contrast, Young’s modulus in the base metal areas displayed typical values for a high-entropy alloy (202 GPa) and iron (204 GPa). The weld joint material displayed substantial chemical heterogeneity, leading to noticeable concentration gradients of individual elements. The higher hardness noted in the weld (up to 420 HV), when compared to the base metal regions (up to 290 HV for CrMnFeCoNi alloy and approximately 150 HV for iron), can be ascribed to the dominance of the martensitic phase. These findings provide valuable insights for scenarios involving diverse welded joints containing high-entropy alloys, contributing to our understanding of materials engineering.

The objective of this study was to investigate the influence of additive manufacturing parameters, specifically using laser powder bed fusion (LPBF), and surface finishing methods on the corrosion rate and behavior of maraging steel M350 components. Samples were fabricated via LPBF employing varying laser powers (80 W, 100 W, and 120 W) and subsequently subjected to mechanical polishing. Corrosion performance was evaluated through 450 h immersion tests in a 3.5% aqueous NaCl solution and potentiodynamic polarization measurements. Microstructural characterization and surface topography assessments were performed using optical microscopy, scanning electron microscopy coupled with energy-dispersive spectroscopy (SEM-EDS), and profilometry. The results demonstrate a strong influence of temperature, manufacturing parameters, and polishing on corrosion processes. At room temperature, higher laser power reduced corrosion rates due to better powder consolidation and lower porosity, whereas at 45 °C, the trend reversed, with the highest corrosion rates observed for samples produced at 120 W. Mechanical polishing significantly reduced surface roughness (Ra from ~7–10 μm to ~0.6–1 μm) but did not improve corrosion resistance; in some cases, it increased corrosion rates, likely due to stress redistribution and exposure of subsurface defects. Potentiodynamic tests confirmed that higher laser power reduced corrosion current density for unpolished surfaces, but polishing increased current density at 80 W more than twofold. The findings indicate that optimizing LPBF process parameters is crucial for improving the corrosion resistance of M350 steel. High laser power (≥120 W) is beneficial at ambient conditions, while lower powers (80–100 W) perform better at elevated temperatures. Mechanical polishing alone is insufficient for enhancing resistance and should be combined with stress-relief and porosity-reduction treatments. These results provide guidelines for tailoring additive manufacturing strategies to ensure reliable performance of M350 steel in chloride-rich environments.