This article is a short review of the circular material economy and recycling in the additive manufacturing (AM) of polymers. In the recent years, there has been a surge regarding the production of numerous products through AM of various polymers. AM can provide an opportunity for a better manufacturing solution to facilitate productivity and sustainability in the circular economy. AM with a circular economy approach can provide adequate incentives for the recycling and reuse of polymers. It is therefore crucial to analyse the possibilities of recycling and reuse of polymers in AM. Some ongoing research has attempted to remanufacture polymers from recycled materials. This is necessary because polymer waste is a critical threat to the environment making an effective end-of-life treatment imperative. This review aims to provide a holistic view of recycling and reuse of AM materials. Studies investigating remanufactured feedstock materials and polymers as well as composites have been reviewed. The findings point to the fact that there are significant opportunities for recyclable polymers to be used in the development of AM products.

The enhanced carbon footprint of the construction sector has created the need for CO₂ emission control and mitigation. CO₂ emissions in the construction sector are influenced by a variety of factors, including raw material preparation, cement production, and, most notably, the construction process. Thus, using biobased constituents in cement could reduce CO₂ emissions. However, biobased constituents can degrade and have a negative impact on cement performance. Recently, carbonised biomass known as biochar has been found to be an effective partial replacement for cement. Various studies have reported improved mechanical strength and thermal properties with the inclusion of biochar in concrete. To comprehend the properties of biochar-added cementitious materials, the properties of biochar and their effect on concrete need to be examined. This review provides a critical examination of the mechanical and thermal properties of biochar and biochar-added cementitious materials. The study also covers biochar’s life cycle assessment and economic benefits. Overall, the purpose of this review article is to provide a means for researchers in the relevant field to gain a deeper understanding of the innate properties of biochar imparted into biochar-added cementitious materials for property enhancement and reduction of CO₂ emissions.

This review examines the mechanical performance of metal- and polymer-based composites fabricated using additive manufacturing (AM) techniques. Composite materials have significantly influenced various industries due to their exceptional reliability and effectiveness. As technology advances, new types of composite reinforcements, such as novel chemical-based and bio-based, and new fabrication techniques are utilized to develop high-performance composite materials. AM, a widely popular concept poised to shape the development of Industry 4.0, is also being utilized in the production of composite materials. Comparing AM-based manufacturing processes to traditional methods reveals significant variations in the performance of the resulting composites. The primary objective of this review is to offer a comprehensive understanding of metal- and polymer-based composites and their applications in diverse fields. Further on this review delves into the intricate details of metal- and polymer-based composites, shedding light on their mechanical performance and exploring the various industries and sectors where they find utility.

The present study is aimed at investigating the effect of hybridisation on Kevlar/E-Glass based epoxy composite laminate structures. Composites with 3 mm thickness and 16 layers of fibre (14 layers of E-glass centred and 2 outer layers of Kevlar) were fabricated using compression moulding technique. The fibre orientation of the Kevlar layers had 3 variations (0, 45 and 60°), whereas the E-glass fibre layers were maintained at 0° orientation. Tensile, flexural, impact (Charpy and Izod), interlaminar shear strength and ballistic impact tests were conducted. The ballistic test was performed using a gas gun with spherical hard body projectiles at the projectile velocity of 170 m/s. The pre- and post-impact velocities of the projectiles were measured using a high-speed camera. The energy absorbed by the composite laminates was further reported during the ballistic test, and a computerised tomographic scan was used to analyse the impact damage. The composites with 45° fibre orientation of Kevlar fibres showed better tensile strength, flexural strength, Charpy impact strength, and energy absorption. The energy absorbed by the composites with 45° fibre orientation was 58.68 J, which was 14% and 22% higher than the 0° and 60° oriented composites.

Natural fibre-based composites are replacing traditional materials in a wide range of structural applications that are used in different environments. Natural fibres suffer from thermal shocks, which affects the use of these composites in cold environment. Considering these, a goal was set in the present research to investigate the impact of cryogenic conditions on natural fibre composites. Composites were developed using polyester as matrix and jute-fibre and waste Teak saw-dust as reinforcement and filler, respectively. The effects of six parameters, viz., density of saw-dust, weight ratio of saw-dust, grade of woven-jute, number of jute layers, duration of cryogenic treatment of composite and duration of alkaline treatment of fibres on the mechanical properties of the composite was evaluated with an objective to maximise hardness, tensile, impact and flexural strengths. Taguchi method was used to design the experiments and response-surface methodology was used to model, predict and plot interactive surface plots. Results indicated that the duration of cryogenic treatment had a significant effect on mechanical properties, which was better only up to 60 min. The models were found to be statistically significant. The study concluded that saw-dust of density 300 kg/m³ used as a filler with a weight ratio of 13 wt.% and a reinforcement of a single layer of woven-jute-fibre mat of grade 250 gsm subjected to alkaline treatment for 4 h in a composite that has undergone 45 min of cryogenic treatment presented an improvement of 64% in impact strength, ca. 21% in flexural strength, ca. 158% in tensile strength and ca. 28% in hardness.