Lithium ion batteries play an increasing role in everyday life, giving power to handheld devices or being used in stationary storage solutions. Especially for medium or large scale solutions, the latter application confines a huge amount of energy within a small volume; however, increasing the hazard potential far above the common level. Furthermore, as the safety hazards of lithium ion cells have been known for years, impressively shown by several burning cars or laptops, the need for a further enhancement of the safety of these systems is rising. This manuscript presents measurements of the gas emission from lithium ion batteries in case of a malfunction for different scenarios, showing a large variety of species with mostly toxic to highly toxic properties. The measurements were carried out using a combination of gas chromatography-mass spectrometry (GC-MS), quadrupole mass spectrometry (QMS), photoacoustic spectroscopy, and chemical analysis. It is shown that the inflammation of a cell can be overcome, also preventing a cascading effect to neighboring cells, but giving rise to worse toxic gas emission. Furthermore, a filtration concept is presented that decreases the concentration of the emitted components significantly and promises filtration below immediately dangerous to life or health (IDLH) equivalent levels.
The treatment of wood surfaces with gas discharges is one of the methods to achieve better surface adhesion properties. Good penetration, spreading and wettability of the applied liquid adhesives and coatings is a crucial factor for their adequate mechanical properties. Plasmas are the result of electrical discharge and can be created in different ways. The plasma treatment (PT) is frequently executed prior to material bonding or coating via the so-called dielectric barrier discharges (DBD) at atmospheric pressure. This literature review summarizes the essential aspects of DBD PTs aiming at a better wettability and surface adhesion. After introduction of the principle of DBD, the individual effects of internal and external parameters of the process will be discussed, which influence the final properties of treated materials.
Additive manufacturing is becoming increasingly important for manufacturing end products, not just prototyping. However, the size of 3D-printed products is limited due to available printer sizes and other technological limitations. For example, making furniture from 3D-printed parts and wooden elements requires adequate adhesive joints. Since materials for 3D printing usually do not bond very well with adhesives designed for woodworking, they require special surface preparation to improve adhesion. In this study, fused deposition modelling (FDM) 3D-printed parts made of polylactic acid (PLA), polylactic acid with wood flour additive (Wood-PLA), and acrylonitrile-butadiene-styrene (ABS) polymers were bonded to wood with polyvinyl acetate (PVAc) adhesive. The surfaces of the samples were bonded as either non-treated, sanded, plasma treated, or sanded and plasma treated to evaluate the effect of each surface preparation on the bondability of the 3D-printed surfaces. Different surface preparations affected the bond shear strength in different ways. The plasma treatment significantly reduced water contact angles on all tested printing materials and increased the bond tensile shear strength of the adhesive used. The increase in bond strength was highest for the surfaces that had been both sanded and plasma treated. The highest increase was found for the ABS material (untreated 0.05 MPa; sanded and plasma treated 4.83 MPa) followed by Wood-PLA (from 0.45 MPa to 3.96 MPa) and PLA (from 0.55 MPa to 3.72 MPa). Analysis with a scanning electron microscope showed the smooth surfaces of the 3D-printed parts, which became rougher with sanding with more protruded particles, but plasma treatment partially melted the surface structures on the thermoplastic polymer surfaces.
Combinations of wood and metal are interesting hybrid composite materials, joining together the low density of wood with the stiffness and strength of metals. Different types of adhesives are used to connect wood and metal elements, but the compatibility between adhesives used and load-bearing materials must be sufficient, which often is challenging. In adhesive bonding technology, surface treatments are a crucial step in the process. In this study, an atmospheric plasma discharge was employed to enhance the adhesion strength of joints between common beech (Fagus sylvatica L.) wood, metals (steel and aluminum alloy), and four different types of adhesives. The optical properties of plasma discharges and its influence on treated substrates’ surface morphology depended on the inherent properties of the treated materials. X-ray photoelectron spectroscopy revealed the surface oxidation of all the materials after plasma treatment. Consequently, the surface free energy of all materials increased as well. The positive effect of the plasma treatment on the tensile shear strength of single-lap joints shows a high potential of atmospheric plasma treatment technology for enhancement of adhesives strength of joints combining wooden elements, wood and steel, or wood and aluminum alloys. In addition to that, expensive epoxy and polyurethane adhesives could be replaced by more affordable polyvinyl acetate and melamine-urea-formaldehyde adhesives, and still perform at equal levels if the plasma was applied prior to bonding.