Surface treatment of 3D-printed objects with coatings, besides protection against environmental influences, offers the improvement of visual appearance of the printed elements. In order to design an optimum surface system, the physical and chemical properties of polymers surfaces should be well-known. In the present study, 3D-printed samples of acrylonitrile-butadiene-styrene, poly(lactic acid) and poly(lactic acid) with wood flour additive were coated with three different types of coating, namely solvent borne alkyd coating, water borne acrylic coating and coating made of acrylonitrile-butadiene-styrene diluted in acetone. The surface properties of substrates and the properties of surface systems were assessed with different methods. The results revealed the surfaces of polymers having hydrophobic character, whereas the color, gloss, surface roughness and coating film thickness of coated surfaces depend on the characteristics of particular coatings. Finally, the adhesion of coatings was shown to be appropriate, but dependent on substrate surface porosity and chemical properties of both substrate surface and coating asset.

This paper describes the development and characterisation of wood-filled polylactic acid (PLA) composite filaments for application in fused filament fabrication three-dimensional (3D) printing. Four different wood-polymer composite filaments for 3D printing were prepared, and specimens were 3D-printed with the obtained materials. The composite filaments consisted of wood particles (10% or 20% mass ratio) and a PLA polymer matrix. Wood particles were prepared by grinding and sieving non-modified beech wood and thermally modified (TM) (at 200 °C) beech wood. Thermal modification of wood affected particle preparation and smaller particles with lower aspect ratios were obtained. Filaments with TM wood particles were extruded better than with non-modified wood particles, with lower surface roughness and lower porosity. With a higher wood ratio, the surface roughness and porosity of the filament increased. Non-homogenous filaments also affected extrusion in 3D printing and reduced the properties of 3D-printed parts. Parts 3D-printed from filaments with TM particles had better tensile strength than from filaments with non-modified particles, but were lower than from pure PLA filaments. The tensile strength of the injection-moulded specimens was 18–69% higher than that of the 3D-printed specimens, depending on the filament composition. The results indicate some positive effects of thermal modification of wood particles on the properties of filaments and 3D-printed parts. Nevertheless, further optimisation of particle preparation and extrusion parameters is needed to obtain quality filaments with this size of wood particles.

Additive manufacturing is becoming increasingly important for manufacturing end products, not just prototyping. However, the size of 3D-printed products is limited due to available printer sizes and other technological limitations. For example, making furniture from 3D-printed parts and wooden elements requires adequate adhesive joints. Since materials for 3D printing usually do not bond very well with adhesives designed for woodworking, they require special surface preparation to improve adhesion. In this study, fused deposition modelling (FDM) 3D-printed parts made of polylactic acid (PLA), polylactic acid with wood flour additive (Wood-PLA), and acrylonitrile-butadiene-styrene (ABS) polymers were bonded to wood with polyvinyl acetate (PVAc) adhesive. The surfaces of the samples were bonded as either non-treated, sanded, plasma treated, or sanded and plasma treated to evaluate the effect of each surface preparation on the bondability of the 3D-printed surfaces. Different surface preparations affected the bond shear strength in different ways. The plasma treatment significantly reduced water contact angles on all tested printing materials and increased the bond tensile shear strength of the adhesive used. The increase in bond strength was highest for the surfaces that had been both sanded and plasma treated. The highest increase was found for the ABS material (untreated 0.05 MPa; sanded and plasma treated 4.83 MPa) followed by Wood-PLA (from 0.45 MPa to 3.96 MPa) and PLA (from 0.55 MPa to 3.72 MPa). Analysis with a scanning electron microscope showed the smooth surfaces of the 3D-printed parts, which became rougher with sanding with more protruded particles, but plasma treatment partially melted the surface structures on the thermoplastic polymer surfaces.

Parquet flooring is one of the most common types of flooring, the surface of which can be covered with various coatings. To avoid possible damage to the parquet during use, it is necessary to test the surfaces before installation according to various non-standard and standard protocols. The present study provides an overview of the interactions between the properties of selected waterborne coatings (solids content, hardness, resistance to cracking, tensile strength) and the properties of oak wood flooring surfaces (dry film thickness, coating adhesion, resistance to scratching, impact, abrasion and cold liquids). The tests conducted showed that the performance of the surface systems was highly dependent on the coating formulations, as they were either one- or two-component systems. Although no major differences in surface resistance to cold liquids were found, there was a correlation between coating thickness, hardness and tensile strength. The harder coatings had higher tensile strengths and lower elongations. The coatings with higher tensile strength and better hardness achieved better adhesion properties. The coatings that exhibited ductile behavior showed the worst scratch resistance. A statistically significant relationship was found between the higher resistance of the flooring systems to impact stress and the improved abrasion resistance. The obtained results provide potential end users of surface coatings with valuable information on the quality that can be expected in wood flooring.

Combinations of wood and metal are interesting hybrid composite materials, joining together the low density of wood with the stiffness and strength of metals. Different types of adhesives are used to connect wood and metal elements, but the compatibility between adhesives used and load-bearing materials must be sufficient, which often is challenging. In adhesive bonding technology, surface treatments are a crucial step in the process. In this study, an atmospheric plasma discharge was employed to enhance the adhesion strength of joints between common beech (Fagus sylvatica L.) wood, metals (steel and aluminum alloy), and four different types of adhesives. The optical properties of plasma discharges and its influence on treated substrates’ surface morphology depended on the inherent properties of the treated materials. X-ray photoelectron spectroscopy revealed the surface oxidation of all the materials after plasma treatment. Consequently, the surface free energy of all materials increased as well. The positive effect of the plasma treatment on the tensile shear strength of single-lap joints shows a high potential of atmospheric plasma treatment technology for enhancement of adhesives strength of joints combining wooden elements, wood and steel, or wood and aluminum alloys. In addition to that, expensive epoxy and polyurethane adhesives could be replaced by more affordable polyvinyl acetate and melamine-urea-formaldehyde adhesives, and still perform at equal levels if the plasma was applied prior to bonding.

Microwave modification can increase the permeability of wood by delaminating and rupturing its anatomical microstructures at their weak points. A high degree of intensity of microwave modification can cause significant structural damage to the microstructures of wood, resulting in poorer strength properties. The objective of this study was to evaluate the changes in the anatomical structure of Norway spruce (Picea abies (L.) Karst.) heartwood and sapwood after microwave modification in order to develop the most effective treatment in terms of applied energy without causing significant structural damage. Analysis with light and scanning electron microscopy were performed to evaluate the effect of microwave treatment for two different energy intensities, moderate and high intensity. The results indicated structural changes in the tracheid cells. Microscopy showed varying degrees of modification within the wood microstructure, with the heartwood samples showing a greater anatomical distortion compared to their sapwood counterparts. Furthermore, the samples were subjected to pycnometric density measurements, which indicated a reduction in skeletal and absolute density after microwave modification, for both high and moderate intensity treatment on sapwood and heartwood samples. With increasing microwave energy, a gradual increase in specific pore volume and porosity percentage of the samples were also detected.