This work proposes a mono-axial piezoelectric energy harvester based on the innovative combination of magnetic plucking and indirect impacts, e.g., impacts happening on the package of the harvester. The harvester exploits a permanent magnet placed on a non-magnetic mass, free to move within a predefined bounded region located in front of a piezoelectric bimorph cantilever equipped with a magnet as the tip mass. When the harvester is subjected to a low-frequency external acceleration, the moving mass induces an abrupt deflection and release of the cantilever by means of magnetic coupling, followed by impacts of the same mass against the harvester package. The combined effect of magnetic plucking and indirect impacts induces a frequency up-conversion. A prototype has been designed, fabricated, fastened to the wrist of a person by means of a wristband, and experimentally tested for different motion levels. By setting the magnets in a repulsive configuration, after 50 s of consecutive impacts induced by shaking, an energy of 253.41 μJ has been stored: this value is seven times higher compared to the case of harvester subjected to indirect impacts only, i.e., without magnetic coupling. This confirms that the combination of magnetic plucking and indirect impacts triggers the effective scavenging of electrical energy even from low-frequency non-periodical mechanical movements, such as human motion, while preserving the reliability of piezoelectric components.
The purpose of this work is to improve the modelling process for the application of permanent magnets in a frequency up-conversion (FuC) mechanism for piezoelectric energy harvesters. More specifically, the aim is to avoid the burdensome finite element analyses (FEA) in the framework of electromechanical devices design. The analytical calculations are compared with experimental tests conducted by an ad-hoc set up and with FEA. After investigations on the interaction, an application of FuC mechanism is proposed on a meso-scale case study in which a low frequency seismic mass (LFM) interacts non-linearly, due to magnetic field, with an high frequency piezoelectric vibration energy harvester (PVEH). Numerical simulations have been carried out in the time domain (step-by-step analysis) under a harmonic low-frequency input acceleration signal. The peculiar behavior, due to non-linear dynamics, is investigated in both the repulsive and the attractive configurations of the magnets. The results confirm the effectiveness of magnetic FuC and show that the repulsive case allows the device to recover a larger amount of energy than the attractive configuration.
Vibration-based energy harvesting has garnered considerable attention from researchers over the past two decades, using different transduction mechanisms. In this context, the utilization of piezoelectric materials has proven to be highly successful, due to their power density, across a broad range of voltages. A primary challenge in environmental vibration harvesting lies in the frequency mismatch between the devices, which typically exhibit optimal performance at hundreds or thousands of hertz due to their small size (centimeter or millimeter) and the environmental vibration. The latter has considerable energy density around tens of hertz. For this reason, over the last 15 years, the scientific community has concentrated on exploring techniques for band broadening or frequency up-conversion by intentionally introduced (or designed) nonlinearities. This review, following an introduction to the topic of vibration energy harvesting, provides a description of the primarily developed mechanisms, presenting a chronological development for each, from the initial works to the most recent advancements. Additionally, the review touches upon implementation efforts at the micro-electromechanical systems (MEMS) scale for each described technique. Finally, the incorporation of nonlinearities through electronic circuits to enhance performance is briefly discussed.
This work presents a novel development of the impact-based mechanism for piezoelectric vibration energy harvesters. More precisely, the effect of an impacting mass on a cantilever piezoelectric transducer is studied both in terms of the tip mass value attached to the cantilever and impact position to find an optimal condition for power extraction. At first, the study is carried out by means of parametric analyses at varying tip mass and impact position on a unimorph MEMS cantilever, and a suitable physical interpretation of the associated electromechanical response is given. The effect of multiple impacts is also considered. From the analysis, it emerges that the most effective configuration, in terms of power output, is an impact at the cantilever tip without a tip mass. By changing the value of the tip mass, a sub-optimal impact position along the beam axis can also be identified. Moreover, the effect of a tip mass is deleterious on the power performance, contrary to the well-known case of a resonant energy harvester. A mesoscale prototype with a bimorph transducer is fabricated and tested to validate the computational models. The comparison shows a good agreement between numerical models and the experiments. The proposed approach is promising in the field of consumer electronics, such as wearable devices, in which the impact-based device moves at the frequencies of human movement and is much lower than those of microsystems.
20 September 2023 in Sensors and Actuators A: Physical
In this work, a technique to improve the magnetic plucking for frequency up-conversion in piezoelectric energy harvesters is presented. The technique involves shielded magnets with Neodymium-iron-boron alloy polarized in the opposite direction on a main magnet. The phenomenon is investigated both at the computational and at the experimental level. Subsequently, simulations on a mesoscale piezoelectric energy harvester are presented which demonstrate a gain of 17 times if the magnets are shielded in comparison with the classical plucking (i.e. without shielding). The technique finds useful applications and benefits in the field of low-speed and low-frequency vibration energy harvesting, as well as in actuation and sensing.