Polytetrafluoroethylene (PTFE) is extensively used in equipment used for manufacturing semiconductor components and wet etching equipment. However, achieving ideal dimensional accuracy when cutting PTFE is challenging. In this study, we performed cutting experiments using a curvilinear tool and analyzed cutting force, cutting temperature, groove width, and surface roughness in PTFE grooving. The results indicated that the cutting force was most notably affected by the feed rate in Stage I of grooving. The rate of change in cutting force was the largest in Stage II because of the increase in the tool contact area. In Stage III, the shear area of the rake face was the largest, and the cutting force tended to be stable. The groove width was measured with a minimum error rate of 0.95% at a feed rate of 0.05 mm/rev. Moreover, the groove exhibited a time—independent springback. The minimum groove surface roughness was 0.586 at a feed rate of 0.05 mm/rev. The ideal feed rate was 0.05 mm/rev with groove width, surface quality, and chip curl as the key parameters. The processing parameters obtained in this study can be applied to actual production for the optimization of manufacturing accuracy.

316L stainless steel is widely used in aerospace components because of its mechanical properties and corrosion resistance. Standard tensile specimens are commonly used to evaluate material behavior, yet their measured tensile response can be affected by the final turning process. This study investigated the effects of cutting speed and depth of cut on the surface integrity and tensile properties of small standard 316L tensile specimens. Cutting-temperature measurement, optical surface characterization, EBSD analysis, fracture observation, and quasi-static tensile testing were combined to evaluate the machined specimens. A cutting speed of 45 m/min produced the most stable thermal response after repeated tool–workpiece contacts, with a temperature variation of 40.3%. Lower cutting speeds suppressed vibration-induced micro-pits and improved the morphology consistency between Area I and Area II. At the maximum depth of cut, increasing the cutting speed from 15 m/min to 60 m/min reduced the tensile strength from 1136.02 MPa to 1082.75 MPa and the tensile elongation from 56.6% to 53.5%. These results show that the tensile properties of turned specimens are governed by the combined effects of thermal response, surface morphology, deformation-layer microstructure, and fracture behavior. Among the tested conditions, $V_c$ = 15 m/min, $a_p$ = 0.4 mm, and $f$ = 0.1 mm/rev are recommended when tensile properties are the main requirement.