The durability of transparent coatings applied to an oak wood exterior is relatively low due to its anatomic structure and chemical composition. Enhancement of the protection of oak wood against weathering using transparent hydrophobic coatings is presented in this study. Oak wood surfaces were modified using UV-stabilizers, hindered amine light stabilizer (HALS), and ZnO and TiO2 nanoparticles before the application of a commercial hydrophobic topcoat. A transparent oil-based coating was used as a control coating system. The artificial weathering test lasted 6 weeks and colour, gloss, and contact angle changes were regularly evaluated during this period. The changes in the microscopic structure were studied with confocal laser scanning microscopy. The results proved limited durability against weathering of both tested hydrophobic coatings. The formation of micro-cracks causing the leaching of degraded wood compounds and discolouration of oak wood were observed after 1 or 3 weeks of the weathering test. Until then, an oil-based coating film had protected the wood sufficiently, but after 6 weeks the wood was fully defoliated to its non-homogenous thickness, which was caused by the presence of large oak vessels, and by the effects of specific oak tannins. Using transparent hydrophobic coatings can prolong the service life of the exteriors of wood products by decreasing their moisture content. Without proper construction protection against rainwater, the hydrophobic coating itself cannot guarantee the preservation of the natural appearance of wood exteriors.
The study is focused on the surface changes of five hardwoods (oak, black locust, poplar, alder and maple) that were exposed to natural weathering for 24 months in the climatic conditions of Central Europe. Colour, roughness, visual and chemical changes of exposed surface structures were examined. The lowest total colour changes (ΔE*) were found for oak (23.77), the highest being recorded for maple (34.19). Roughness differences after 24-month exposure (ΔRa) showed minimal changes in poplar wood (9.41); the highest changes in roughness were found on the surface of alder (22.18). The presence of mould and blue stains was found on the surface of maple, alder and poplar. Chemical changes were characterized by lignin and hemicelluloses degradation. Decreases of both methoxy and carbonyl groups, cleavage of bonds in lignin and hemicelluloses, oxidation reaction and formation of new chromophores were observed. In the initial phases of the degradation process, the discoloration was related to chemical changes; in the longer period, the greying due to settling of dust particles and action of mould influenced the wood colour. The data were confirmed by confocal laser scanning microscopy. The obtained results revealed degradation processes of tested hardwood surfaces exposed to external environmental factors.
Changes in surface material characteristics can significantly affect the adhesion and overall life of coatings on wood. In order to increase the durability of transparent exterior coatings, it is possible to use the surface modification of wood with UV-stabilizing substances. In this work, selected types of surface modifications using benzotriazoles, HALS, ZnO and TiO2 nanoparticles, and their combinations were applied to oak wood (Quercus robur, L.). On such modified surfaces, the surface free energy, roughness, and contact wetting angle with three selected types of exterior transparent coatings were subsequently determined. An oil-based coating, waterborne acrylic thick layer coating, and thin-layer synthetic coating were tested and interaction with the aforementioned surface modifications was investigated after 6 weeks of accelerated artificial weathering. The results of changes in the initially measured surface characteristics of the modified oak wood were compared to the real results of degradation of coatings after artificial accelerated weathering. The positive effect of surface modification, in particular the mixture of benzotriazoles, HALS, and ZnO nanoparticles on all kinds of coatings was proven, and the best results were observed in thick-film waterborne acrylic coating. The changes in the measured surface characteristics corresponded to the observed durability of the coatings only when measured by wetting using drops of the tested coatings.
Artificial weathering can significantly reduce the testing time needed for proving coating durability, nevertheless its reliability is still not thoroughly proven. In this study, eight different transparent and pigmented coating systems, namely oil, acrylate, alkyd and urethane alkyd were evaluated through natural and artificial weathering tests on oak samples by measuring colour, gloss and surface wettability and by macroscopic and microscopic evaluation. The oil coatings performed well in wood colour stability evaluations, while the best gloss and wettability change results were noted for acrylate coatings. Pigmented coatings were characterized by significantly lower colour changes than transparent ones. The gloss and wettability changes were more sensitive to coating disruption than to total colour changes of coated wood associated with chemical changes in wood. The findings in this work showed that values of gloss changes and surface wettability for all types of coatings exposed to artificial and natural weathering resulted in significant differences from each other. The data obtained by artificial weathering method provide basic results of coatings durability and, ideally, natural weathering should be performed at the same time to support the results from laboratory tests by exposing wood under real conditions.
1 October 2021 in Construction and Building Materials