Although magnetorheological finishing (MRF) is a deterministic finishing technology, the machining results always fall short of simulation precision in the actual process, and it cannot meet the precision requirements just through a single treatment but after several iterations. We investigate the reasons for this problem through simulations and experiments. Through controlling and compensating the chief errors in the manufacturing procedure, such as removal function calculation error, positioning error of the removal function, and dynamic performance limitation of the CNC machine, the residual error convergence ratio (ratio of figure error before and after processing) in a single process is obviously increased, and higher figure precision is achieved. Finally, an improved technical process is presented based on these researches, and the verification experiment is accomplished on the experimental device we developed. The part is a circular plane mirror of fused silica material, and the surface figure error is improved from the initial [peak-to-valley (PV) ], [root-mean-square (rms)] to the final (PV), (rms) just through one iteration in . Results show that a higher convergence ratio and processing precision can be obtained by adopting error control and compensation techniques in MRF.
16 January 2018 in The International Journal of Advanced Manufacturing Technology
In the high-power laser system, the mid-spatial frequency error of the surface of the high-power laser component will affect the normal operation of the high-power laser system. In order to improve the mid-spatial frequency error of the high-power laser component after magnetorheological finishing, the causes and influencing factors of the ribbon fluctuation in magnetorheological finishing are studied, and the influence of different ribbon fluctuation on the mid-spatial frequency error of the surface is studied. Firstly, the influence of different ribbon fluctuations on the mid-spatial frequency error of the machined surface is simulated by a computer. Secondly, the magnetic field in the circumferential direction of the polishing wheel, the fluctuation amount and frequency of the magnetorheological polishing ribbon are measured, and then the causes of the fluctuation of the magnetorheological polishing ribbon are analyzed. Moreover, through the principle of a single variable, the influence of process parameters on the fluctuation of magnetorheological polishing ribbon is explored. Finally, the fused silica component is scanned uniformly under the process parameters of magnetorheological polishing ribbon fluctuation of 40 μm, 80 μm, 150 μm, and 200 μm. The experimental results show that the greater the ribbon fluctuation, the greater the surface mid-spatial frequency error of the component, and the ribbon fluctuation is approximately linear with the RMS of the PSD2 in the mid-spatial frequency band on the surface of the component. Therefore, the fluctuation of the ribbon can be controlled by controlling the magnetorheological processing parameters, and the mid-spatial frequency band error on the surface of the high-power laser component can be significantly reduced by optimizing process parameters after magnetorheological finishing.
Abrasive water jet polishing has significant advantages in the manufacturing of complex optical components (such as high-slope optical component cavities) that require high-precision manufacturing. This is due to its processing process, in which the polishing tool does not make direct contact with the surface of the workpiece, and instead maintains a considerable distance. However, the removal functions of most existing abrasive water-jet polishing technologies do not possess strict symmetry, which significantly impacts the ability to correct surface figure errors. Therefore, this study implements rotating abrasive water-jet polishing based on traditional abrasive water jet processing to optimize the removal function, which turns it into a Gaussian form; thus, obtaining a type of removal function more suitable for CCOS polishing. This paper derives an empirical formula between the distance s’ from the peak removal point of the removal function to the stagnation point and the nozzle tilt angle α, based on geometric relationships and experimental results, analyzes the relationship between material removal efficiency, nozzle tilt angle, and standoff distance. Finally, this paper verifies through experiments the validity of this empirical formula under different process parameters. Therefore, this study obtains the process conditions that allow rotating abrasive water-jet polishing technology to achieve a stable Gaussian form removal function, and the appropriate process parameters to be selected in conjunction with polishing efficiency; thereby, effectively improving the removal function’s corrective ability and manufacturing efficiency. It provides theoretical support for the processing capability and process parameter selection of abrasive water-jet polishing technology, solves the problem of limited shaping capability of existing abrasive water jet tools, and significantly improves the manufacturing capability of high-end optical components.
Silicon photodetectors are well developed, with the advantage of their low cost and easy fabrication. However, due to the semiconductor band gap limitation, their detection wavelength is limited in the visible and near-infrared ranges. To broaden the detection wavelength, we stacked a mercury telluride (HgTe) colloidal quantum dot (CQD) photodiode and a silicon PIN photodiode in series. This detector shows response spectra ranging from visible to short-wave infrared (430 nm to 2800 nm) at room temperature. At zero bias, the total photocurrents are 112.5 μA and 1.24 μA, with a tungsten lamp and a blackbody serving as light sources, respectively. The response speed can reach 1.65 μs, with the calculated detectivities of the visible wavelength D* = 1.01 × 1011 Jones, and that of the short-wave infrared being D* = 2.66 × 1010 Jones at room temperature. At the same time, with a homemade trans-impedance amplifier (TIA) circuit, we demonstrate the device application for figuring out the amplified voltage of the VIS, SWIR, and the VIS-SWIR stacked layers.
Underwater target detection is a critical technology for marine resource management and ecological protection, but its performance is often limited by complex underwater environments, including optical attenuation, scattering, and dense distributions of small targets. Existing methods have significant limitations in feature extraction efficiency, robustness in class-imbalanced scenarios, and computational complexity. To address these challenges, this study proposes a lightweight adaptive detection model, YOLOv11-MSE, which optimizes underwater detection performance through three core innovations. First, a multi-scale dilated attention (MSDA) mechanism is embedded into the backbone network to dynamically capture multi-scale contextual features while suppressing background noise. Second, a Slim-Neck architecture based on GSConv and VoV-GSCSPC modules is designed to achieve efficient feature fusion via hybrid convolution strategies, significantly reducing model complexity. Finally, an efficient multi-scale attention (EMA) module is introduced in the detection head to reinforce key feature representations and suppress environmental noise through cross-dimensional interactions. Experiments on the underwater detection dataset (UDD) demonstrate that YOLOv11-MSE outperforms the baseline model YOLOv11, achieving a 9.67% improvement in detection precision and a 3.45% increase in mean average precision (mAP50) while reducing computational complexity by 6.57%. Ablation studies further validate the synergistic optimization effects of each module, particularly in class-imbalanced scenarios where detection precision for rare categories (e.g., scallops) is significantly enhanced, with precision and mAP50 improving by 60.62% and 10.16%, respectively. This model provides an efficient solution for edge computing scenarios, such as underwater robots and ecological monitoring, through its lightweight design and high underwater target detection capability.