High strength biodegradable surgical threads are in demand for surgical practice. Nowadays, such threads can be made of metallic materials such as magnesium, zinc or alloys based on these metals. In current paper, manufacturing technology of biodegradable surgical threads of Mg–Ca alloys and of pure Zn was developed and basic properties of the obtained product have been characterized. The influence of in vitro corrosion in bovine serum simulating environment in the mammal’s body on the surgical threads mechanical properties was determined. It was found that Zn and hot extruded alloys MgCa0.9 and MgCa1.2 can be recommended as a candidate for the future study in vivo. Properties of the room temperature drawn wires of the alloy MgCa0.7 are not sufficient for its application as surgical threads.
7 October 2021 in Archives of Civil and Mechanical Engineering
The paper is devoted to the study of the mechanical, microstructural, and bio-corrosive behavior of low-alloyed Zn–Mg biodegradable surgical wires for bone reconstructions. Three biodegradable alloys with different magnesium content have been studied, their production technology has been developed and the product properties have been determined. The technology includes casting, extrusion, hot and cold drawing of the wire, and the product surface finishing. The paper shows the most important stages of the process (i.e., extrusion and drawing) in detail. The technological parameters have been selected based on the results of the computer modeling. The flow stress–strain curves of extruded materials have been obtained at various strain rates and temperatures. Two drawing technologies have been compared. The first one is the room temperature conventional wire drawing. In the second one, the first few passes have been made at an elevated temperature and the rest at room temperature. This allowed avoiding the breaking of the wire during the first passes (a typical issue of the conventional technology for these alloys) and increasing the ductility of the final product. Mechanical properties, bio-corrosion, and crystallographic texture of the material were determined at different stages of the processing. A simultaneous increase in the wire strength, the number of repeated bending until the rupture of the wire, and in the bio-corrosion rate due to drawing has been registered. This phenomenon coincided with a change in the crystallographic texture. It has been shown that the product tensile strength of about 250–300 MPa can be reduced by about 30% due to surgical knots tied on it.
Electrospark coatings alloyed with MoS2 have been studied. The coatings were obtained by the following two strategies: the first consisted of pre-applying molybdenum disulfide to the treated surface and alloying with a molybdenum electrode (Mo + MoS2 coating); the second consisted of applying a paste with a sulfur content of 33.3% to the treated surface and alloying with a molybdenum electrode (Mo + S coating). The structure, phase composition, and tribological properties of the coatings were investigated. The coatings have a complex structure consisting of an upper soft layer, a hardened white layer, a diffusion zone, and a substrate. Element analysis and cross-sectional hardness changes indicated that element diffusion occurred at the coating/substrate interface. The phase composition of the coatings is represented by BCC and FCC solid solutions on Fe, and MoS2 is also detected. In Mo + S coatings, the molybdenum disulfide on the surface is about 8%; in Mo + MoS2 coatings, it is 27%–46%. The obtained coatings show very good tribological properties compared to molybdenum ESA coatings. The frictional forces and coefficients are reduced by a factor of 10 and 40, depending on the test conditions.
Hydroxyapatite is a widely used material used for the bioactivation of an implant’s surface. A promising hydroxyapatite coating approach is the kinetic deposition of powder particles. The possibility of solid-state deposition improvement through the merging of Aerosol Deposition and Low Pressure Cold Spraying techniques is a promising prospect for improving the deposition efficiency and the quality of coatings. The objective of the paper is to study the possibilities of hydroxyapatite coating structure modification through changes in the coating process and post-heat treatment. The novel Aerosol Cold Spraying system joining Low Pressure Cold Spraying and Aerosol Deposition was used for the deposition of coatings. The coating’s post-processing was conducted using two techniques: Spark Plasma Sintering and Pressureless Sintering. The coating’s structure was examined using scanning, transmission, and light microscopy, and X-ray diffraction. Substrate–coating bond strength was assessed using a tensile test. Homogenous buildup using Aerosol Cold Spraying of hydroxyapatite was achieved. Various pores and microcracks were visible in the sprayed coatings. The deposition process and the thermal post-processing did not lead to significant degradation of the hydroxyapatite phase. As a result of the Spark Plasma Sintering and Pressureless Sintering at 800 °C, an increase in tensile adhesion bond strength and crystal size was obtained.
The food industry extensively uses chemically modified starches and their hydrolysates, which is mainly due to their emulsification ability. Therefore, it becomes inevitable to develop new starch derivatives, including modified starch hydrolysates, and effective preparation methods to meet the increasing demands of producers, consumers, and technology. This study comprehensively researches the physical, chemical, and functional properties (such as the water-binding capacity, swelling power, solubility, and fat absorption capacity) of chemically modified biopolymers and their enzymatic hydrolysis products. We utilized oxidized and acetylated potato and waxy-corn starches with varying degrees of substitution by carboxyl and acetyl groups in our research. The process of enzymatic hydrolysis was performed in a recirculated membrane reactor (CRMR). Our findings indicated that the physicochemical properties of starch derivatives and their hydrolysates depended on the biological origin of the biopolymer and the type and degree of modification. However, the presence of carboxyl groups in the modified starch molecules is critical and affects the rheological properties and water-binding capacity of the starch preparations. For example, in the case of waxy-corn starch preparations with a lower content of carboxyl groups (i.e., derivatives with a low degree of oxidation), the water-binding capacity (WBC) increases when compared to native starch. The highest WBC value of 206.3% was noted for the doubly modified waxy-corn starch with an oxidation degree of 0.2% and an acetylation degree of 2.5%, while native waxy-corn starch shows a WBC of 161.4%. In contrast, it was observed that preparations with a higher content of carboxyl groups, i.e., derivatives with an oxidation degree of 2.5%, show a lower swelling power compared to native waxy starch.
1 June 2016 in Journal of Biomaterials and Tissue Engineering