Opening deeper coal seams requires constructing underground mine roadways in difficult geological conditions. Supporting of such roadways is subjected to a very high load from the rock mass. The types of roof supports used so far do not provide immediate support for the rock mass, which tends to converge the roadway, allowing for a rapid build-up of stresses in the surrounding rock mass. The article presents a new type of frame roadway support. This is a yielding support (consecutive arches are connected in a helical pattern), enabling the successive arches to be provided with initial load-bearing capacity already at the construction stage. The so-called unscrewing of the helix enables the arches to be pressed against the surface of the developed roadway with a controlled force. The introduction discusses the types of yielding roof supports used in the Polish mining industry and indicates their characteristic features. Further along in the article, the assumptions adopted for the construction of models to be tested and assumptions for the static and dynamic load to the models are defined, and the results of the model numerical tests are presented. The tests were aimed at comparing the qualitative behavior of the new roof support and the closed, circular support which is closest to it. The results of numerical tests confirmed the strength of the new solution not lower than the closed (circular) frame support, previously used in the most difficult geological conditions.
The article discusses the process of designing and testing as well as their results, carried out in order to increase the efficiency of axial fans, implemented as part of the European project INESI. Modifications of existing solutions based on rapid prototyping methods were presented. Scanning, FEM and CFD numerical calculations and 3D printing were used for that purpose. Rapid prototyping involved the use of a steel blade base and 3D-printed complex aerodynamic shapes that were bonded to create completely new blades. After their installation on the new rotor, enabling the angle of attack adjusting, a number of verifying tests of the fan were carried out. The solution was successfully tested and the results are discussed in the article.
Mining in underground plants is associated with high risk. Improving work safety and increasing the productivity of longwall systems in the mining industry is a problem considering many criteria. Safety aspects concern both the crew and the machinery. The KOMAG Institute of Mining Technology designed and manufactured a geometry monitoring system based on inclinometers that meet the requirements of the ATEX directive. Monitoring of the roof support geometry is used for the prevention of loss of roof stability: roof fall or/and cave-in. The system was tested on a real object in real conditions.
The article contains a description of the design solutions proposed by the authors for a hybrid wind turbine bearing, in which the sliding part takes over the load to the turbine shaft after reaching the shaft rotation speed, ensuring hydrodynamic lubrication of the plain bearing and relieving the rolling bearing. This allows for low starting resistance of the power plant and ensures quiet operation during use. Two conceptual solutions of a hybrid bearing were presented, differing in the shape of the plain bearing journal. A mechanism for automatic switching of the load between a rolling and a plain bearing was developed. A solid simulation model of this mechanism was built in the Autodesk Inventor—Dynamic Simulation software Inventor Professional 2023 environment, and its operation was simulated. The results confirmed the usefulness of using this design in shaft-bearing systems of wind turbines with a vertical axis of rotation. Based on the simulation, the speed at which the thrust roller bearing will be released was determined. Technical parameters of a plain bearing with a spherical journal shape were calculated. The height of the lubrication gap and the shaft rotational speed at which the bearing load capacity index reaches a critical value were determined.
The article discusses laboratory methods and the corresponding computational methods verifying compliance with the normative requirements regarding the lateral correction force of the powered roof support. The currently used flat model only allows for checking the normative requirement in relation to the sum of active forces of the correction cylinders installed in the roof support. Determining the required value of the active force of each cylinder is possible due to the simplified FEM model of a powered roof support, described in the research work, treated as a uniform weightless elastic body loaded with a concentrated force recreating the weight of the roof support located on an inclined longwall panel. The third analysed computational method involves determining the reaction in the four correction cylinders of the roof support, creating a spatial, statically indeterminate system of forces. It enables determining the range of variability of the response in the correction cylinders as a function of the distribution of floor pressure on the roof support base. The discussed computational methods were used to determine, for example, the lateral correction force of one of the types of powered supports used in a longwall panel inclined at an angle of 35°. The usefulness of the discussed calculation methods at various stages of the designing process of the powered support and its certification has been confirmed.