Determining the location of objects, for example roadheader in a hard coal mine, is a task that should be automated in the conditions of state-of-the-art mining. Current solutions do not meet the user’s expectations due to the lack of the possibility of automation, maladjustment to the environment of a hard coal mine or not meeting the legal requirements. The article describes the initial stage of work on an automatic system for determining the position of machines in difficult underground conditions, including the analysis of requirements and constraints, an overview of available solutions, technologies and algorithms, as a result of which devices were selected for further tests. To determine the location, it is necessary to take distance measurements with high accuracy, despite the disturbances resulting from the working environment. Ultrasonic devices were selected and then tested under various operating conditions, including different distances between the transmitter and receiver as well as different directions and intensities of air movement that could distort the measurement results. During tests, sufficient accuracy, as well as other parameters, of the ultrasonic transducers were confirmed, allowing for distance measurements in the required range, suitable for use in the real-time locating system (RTLS) being developed.
The dynamic development of photovoltaic systems in the world and in Poland is mainly related to the drop in prices of installation components. Currently, electricity from photovoltaics is one of the cheapest renewable energy sources. The basis for effective energy generation is, first of all, failure-free operation of the photovoltaic system over a long period of operation, up to 30 years. The paper presents the results of a study of a low-cost distributed system for monitoring and diagnosis of photovoltaic installations (SmartPV), capable of assessing the operating parameters of individual photovoltaic panels. The devices were tested by connecting them to an existing photovoltaic installation, allowing the measurement of operational parameters of individual photovoltaic panels as well as operating conditions such as illuminance and panel surface temperature. The data were recorded on a server using wireless Wi-Fi transmission. Interesting data were collected during the tests, confirming the usefulness of the suggested device for monitoring the photovoltaic installations. Differences in performance of the photovoltaic panel depending on solar radiation and surface temperature were recorded. The temperature coefficient of power was determined, allowing for increased accuracy in the prediction of generated power. The correct recording in different situation, i.e., shading, sensor damage or weather anomalies, was verified. Based on the collected data, rules will be defined for an expert application which, in combination with SmartPV devices, will ensure a quick response to any malfunctions of the photovoltaic system, both related to failures and those resulting from natural degradation during operation.
The article presents tests on the possibility of using ultrasonic transducers for accurate distance measurement in hard coal mines. In order to check the impact of selected disturbing factors on the measurement results, test stands were built, and then a full cycle of measurements with the use of different transducers (AR30 and AR41), which were selected and pre-tested in previous research projects, was realized. The impact of such disturbing factors as airborne dust (coal, stone, lime and mixed dust), changes in temperature and humidity on the propagation of ultrasonic waves, amplitude and measurement accuracy was investigated. The tests were preceded by theoretical analysis. It was found that the transducers selected for the tests had a sufficient accuracy and range, so they can be used in the devices planned to be designed, allowing for the determining of the location of a roadheader in hard coal mine roadways, taking into account technical and legal restrictions. It was also specified which disturbing factors should be compensated and what methods and parameters of this compensation should be used.
Drives in belt conveyors are critical components of the conveyor system, susceptible to various factors that can cause disruptions and energy losses. In underground mining conditions, the risk of drive fires is particularly hazardous. Therefore, it is necessary to develop highly effective fire suppression systems. However, there are no guidelines for designing such systems. This study presents a methodology for selecting and verifying the fire suppression systems for belt conveyor drives. The proposed AMIGA system for extinguishing fires on underground coal mine conveyor belts, incorporating spraying and water mist installations, is supported by a theoretical calculation methodology. This enables determining the number of required nozzles and flow rate for complete fire suppression. The development of a methodology for the selection and verification of the sprinkler system components utilized guidelines provided in the standard VdS 2109:2002-03 and the PN-EN 12845+A2 standard from 2010, while a novel approach is proposed for water mist parameters that has not been previously applied anywhere else, and is based on assessing the fire’s intensity and the persistent disruption of the energy balance of the combusted coal. The theoretical calculations for potential fire power facilitate the determination of the appropriate water flow rate for the spraying system to protect the upper belt drive. For the proposed AMIGA system, the potential fire power was calculated to be . Based on this, the water flow rate for the spraying installation to protect the upper drive belt of the conveyor was established to be a minimum , and for the mist installation used to protect the space below the conveyor drive. In order to verify the developed methodology for parameter selection, on-site tests were conducted to verify the results. Tests were conducted on an AMIGA prototype suppression system integrated into a conveyor drive. The results demonstrate that the developed system is effective in extinguishing fires on the belt using the spraying installation, as well as under the conveyor belt drive using the water mist installation, within the entire supply pressure range ( to ).
The subject of the discussion is oriented toward limiting the energy consumption of the bucket conveyor used in jig concentrator plants by controlling its speed. A method of predictive control of the bucket conveyor speed is presented. It allows for reducing the energy consumption due to appropriate selection of bucket movement speed to ensure the nominal filling of buckets along the entire length of the conveyor. This approach enables limiting the idling speed of the conveyor, extend its life, and also reduce the electricity consumption of the entire system. Experimental studies, carried out at the “Sośnica” Coal Mine working facility, confirmed that the use of a predictive algorithm for controlling the bucket conveyor speed and adapting the bucket speed to the current load decreased in energy consumption n by 9.6%, with 80% of the filling conveyor.
Mining in underground plants is associated with high risk. Improving work safety and increasing the productivity of longwall systems in the mining industry is a problem considering many criteria. Safety aspects concern both the crew and the machinery. The KOMAG Institute of Mining Technology designed and manufactured a geometry monitoring system based on inclinometers that meet the requirements of the ATEX directive. Monitoring of the roof support geometry is used for the prevention of loss of roof stability: roof fall or/and cave-in. The system was tested on a real object in real conditions.