This study investigated the physical-mechanical effects of cement-lime mortars containing recycled aggregate of construction and demolition waste (CDW). The natural aggregate (NA) was replaced by volume at 25%, 50%, 75% and 100% by mixed recycled aggregate (MRA) obtained from the CDW crushing. Five types of mortars were prepared with a volumetric ratio of 1:1:6 (cement, lime and aggregate) and water/binder ratio based on the fixed consistency of 260 mm. The effects of MRA on fresh and hardened mortars’ properties were analyzed. The results were analyzed using a one-way ANOVA. MRA incorporation improved most of the physical-mechanical properties of mortars tested, except for hardened bulk density, water absorption and porosity. In the long-run, mechanical strengths significantly increased in all compositions, especially those with higher percentages of MRA. The results obtained showed that the use of MRA in masonry mortars is an alternative to reduce the generation of waste and consumption of natural resources.

The eco-efficient, self-compacting concrete (SCC) production, containing low levels of cement in its formulation, shall contribute for the constructions' sustainability due to the decrease in Portland cement use, to the use of industrial residue, for beyond the minimization of the energy needed for its placement and compaction. In this context, the present paper intends to assess the viability of SCC production with low cement levels by determining the fresh and hardened properties of concrete containing high levels of fly ash (FA) and also metakaolin (MK). Hence, 6 different concrete formulations were produced and tested: two reference concretes made with 300 and 500 kg/m³ of cement; the others were produced in order to evaluate the effects of high replacement levels of cement. Cement replacement by FA of 60% and by 50% of FA plus 20% of MK were tested and the addition of hydrated lime in these two types of concrete were also studied. To evaluate the self-compacting ability slump flow test, T₅₀₀, J-ring, V-funnel and L-box were performed. In the hardened state the compressive strength at 3, 7, 14, 21, 28 and 90 days of age was determined. The results showed that it is possible to produce low cement content SCC by replacing high levels of cement by mineral additions, meeting the rheological requirements for self-compacting, with moderate resistances from 25 to 30 MPa after 28 days.

Self-compacting concrete (SCC) is a relevant technology and an alternative to conventional concrete in complex structures due to its exceptional workability. The rheological parameters demonstrated by SCC provide high fluidity and cohesion, resulting in high mould-filling capability and segregation resistance, as well as optimising concreting processes and reducing costs. In view of this, self-compacting lightweight concrete (SCLC) has emerged as a possible alternative as it combines the benefits of SCC and lightweight aggregate concrete (LWAC). In the production of LWC, the most widely used lightweight aggregate in the world, and also in Brazil, is still expanded clay; however, Brazilian production is restricted to the southeast region. In this context, previous studies have verified the feasibility of producing lightweight aggregates from the sintering of industrial waste and regional raw materials (Rio Grande do Norte/Brazil), such as sugarcane bagasse ash (SBA), scheelite mining residue (SMR), and local clay. Therefore, this study evaluates the influence of three lightweight aggregates, analysing their performance in comparison with SCLC produced with commercial lightweight aggregate (expanded clay). The concretes studied were subjected to characterisation tests in a fresh state; fluidity, apparent viscosity, visual stability, and passing ability were assessed through slump flow tests, flow time (T500), visual stability index, and J-ring, respectively, as well as measurement of the fresh specific mass. In the hardened state, tests were carried out to determine the compressive strength at 7 and 28 days, the dry specific mass, the chloride ion diffusion coefficient, and the thermal conductivity. The new concretes had density values ranging from 1.94 to 2.03 g/cm³ and compressive strength values at 28 days between 26.11 and 36.72 MPa. The results obtained show that it is feasible to produce SCLC with unconventional lightweight aggregates based on sugarcane bagasse waste and scheelite mining waste.

CEMENT SLURRIES OF OIL WELLS UNDER HIGH TEMPERATURE AND PRESSURE: THE EFFECTS OF THE USE OF CERAMIC WASTE AND SILICA FLOUR

The durability of reinforced concrete is associated with several factors that can trigger the corrosion of reinforcement bars. Among these factors, the most significant are chloride-ion attack and carbonation. This study evaluated, through accelerated testing, self-compacting concretes (SCCs) with reduced cement content in binary, ternary, and quaternary mixtures using high-early-strength Portland cement, fly ash (FA), metakaolin (MK), and hydrated lime (HL). These systems are proposed to address the slow compressive strength gains at 28 days in concretes with high fly ash content and to minimise the effects of carbonation in concretes with high levels of mineral additives. Laboratory tests were conducted to measure chloride-ion migration in a non-steady-state system, accelerated carbonation in a controlled chamber, electrical resistivity, void indices, and compressive strength. Based on the results obtained, it was found that the combined use of MK, FA, and HL was effective in reducing cement consumption to extreme levels, such as 120 and 150 kg/m³, while still achieving durability indices superior to those of SCCs with cement consumption of 500 kg/m³.

The growing demand for lightweight aggregates (LWAs) in the construction industry is driving the development of sustainable alternatives based on the reuse of solid industrial waste. The aim of this study was to assess the technical feasibility of using red ceramic waste (RCW) as a partial or total substitute for red clay (RC) to produce lightweight expandable aggregates. Six formulations were made with different proportions of RCW and RC and sintered at four temperatures (1100, 1150, 1200 and 1250 °C). They were characterised using physical, thermal, morphological, chemical and mechanical analyses, according to standard protocols. The results showed that almost all the formulations sintered at 1200 and 1250 °C had a positive bloating index (BI > 0), particle density of less than 2.0 g/cm³, low water absorption of less than 2% and mechanical strength of more than 5.4 MPa, revealing strong potential for use in lightweight structural and non-structural concrete. The main conclusion is that RCW, even used in isolation, has physicochemical and mineralogical properties suitable for the production of lightweight aggregates under optimised thermal conditions, contributing to the development of sustainable materials with a competitive technical performance compared to commercial LWAs.