In the present work, the state of the art of the most common additive manufacturing (AM) technologies used for the manufacturing of complex shape structures of graphene-based ceramic nanocomposites, ceramic and graphene-based parts is explained. A brief overview of the AM processes for ceramic, which are grouped by the type of feedstock used in each technology, is presented. The main technical factors that affect the quality of the final product were reviewed. The AM processes used for 3D printing of graphene-based materials are described in more detail; moreover, some studies in a wide range of applications related to these AM techniques are cited. Furthermore, different feedstock formulations and their corresponding rheological behavior were explained. Additionally, the most important works about the fabrication of composites using graphene-based ceramic pastes by Direct Ink Writing (DIW) are disclosed in detail and illustrated with representative examples. Various examples of the most relevant approaches for the manufacturing of graphene-based ceramic nanocomposites by DIW are provided.

The study is devoted to the development and testing of technological principles for the manufacture of solid end mills from ceramics based on a powder composition of α-SiAlON, β-SiAlON, and TiN additives, including spark plasma sintering powder composition, diamond sharpening of sintered ceramic blanks for shaping the cutting part of mills and deposition of anti-friction Si-containing diamond-like carbon (DLC) coatings in the final stage. A rational relationship between the components of the powder composition at spark plasma sintering was established. The influence of optimum temperature, which is the most critical sintering parameter, on ceramic samples’ basic physical and mechanical properties was investigated. DLC coatings’ role in changing the surface properties of ceramics based on SiAlON, such as microrelief, friction coefficient, et cetera, was studied. A comparative analysis of the efficiency of two tool options, such as developed samples of experimental mills made of SiAlON/TiN and commercial samples ceramic mills based on SiAlON, doped with stabilizing additives containing Yb when processing nickel alloys (NiCr20TiAl alloy was used as an example). DLC coatings’ contribution to the quantitative indicators of the durability of ceramic mills and the surface quality of machined products made of nickel alloy is shown.

Experimental results on laser beam modulation at selective laser melting (SLM) are presented. The modulation is a possible way to improve the efficiency of the SLM process. The optical diagnostics shows the energy loss up to 30%. This could be a consequence of high thermal gradients in the melt pool resulted by the Gaussian power density distribution. The Gaussian distribution can be changed to the flat-top one or to the inverse-Gaussian (donut) one. An experimental stand with a 200W laser source was developed. Twenty single tracks for each of the three modes were obtained for a Co-Cr alloy. The samples were studied by scanning electronic microscopy (SEM) on irregularity. Optical diagnostics by high velocity camera (HVC) shows that the use of the non-Gaussian laser beam distributions can significantly reduce the width of the free-of-powder consolidation zone, which is considered as the main reason for irregularity of single tracks. A better metallurgical bonding of the single tracks with the substrate was obtained by the use of the flat-top laser beam. Both of these facts show a significant influence of the laser beam energy distribution on the energy loss at SLM, especially for high power laser sources. The observed escape of granules shows a possible influence of the dynamic factor. The use of the non-Gaussian distributions can enhance 3D parts, for example, improve the geometrical tolerance and decrease the residual porosity

The development of dental implantology is based on the detailed study of the interaction of implants with the surrounding tissues and methods of osteogenesis stimulation around implants, which has been confirmed by the increasing number of scientific publications presenting the results of studies related to both the influence of the chemical composition of dental implant material as well as the method of its surface modification on the key operational characteristics of implants. The main materials for dental implant manufacturing are Ti and its alloys, stainless steels, Zr alloys (including ceramics based on ZrO₂), and Ta and its alloys, as well as other materials (ceramics based on Al₂O₃, Si₃N₄, etc.). The review presents alloy systems recommended for use in clinical practice and describes their physical–mechanical and biochemical properties. However, when getting into the body, the implants are subjected to various kinds of mechanical influences, which are aggravated by the action of an aggressive biological environment (electrolyte with a lot of Cl⁻ and H⁺); it can lead to the loss of osteointegration and to the appearance of the symptoms of the general intoxication of the organism because of the metal ions released from the implant surface into the biological tissues of the organism. Since the osteointegration and biocompatibility of implants depend primarily on the properties of their surface layer (it is the implant surface that makes contact with the tissues of the body), the surface modification of dental implants plays an important role, and all methods of surface modification can be divided into mechanical, physical, chemical, and biochemical methods (according to the main effect on the surface). This review discusses several techniques for modifying dental implant surfaces and provides evidence for their usefulness.

Coatings with a thickness from ~40 to ~50 µm on Ti6Al4V titanium alloys were formed by plasma electrolytic oxidation (PEO) in a silicate-hypophosphite electrolyte with the addition of graphene oxide. The PEO treatment was carried out in the anode–cathode mode (50 Hz) at a ratio of anode and cathode currents of 1:1; their sum density was 20 A/dm², and the treatment’s duration was 30 min. The effect of the graphene oxide’s concentration in the electrolyte on the thickness, roughness, hardness, surface morphology, structure, composition, and tribological characteristics of the PEO coatings was studied. Wear experiments, under dry conditions, were carried out in a ball-on-disk tribotester with an applied load of 5 N, a sliding speed of 0.1 m·s⁻¹, and a sliding distance of 1000 m. According to the obtained results, the addition of graphene oxide (GO) into the base silicate-hypophosphite electrolyte leads to a slight decrease in the coefficient of friction (from 0.73 to 0.69) and a reduction in the wear rate by more than 1.5 times (from 8.04 to 5.2 mm³/N·m), with an increase in the GO’s concentration from 0 to 0.5 kg/m³, respectively. This occurs due to the formation of a GO-containing lubricating tribolayer upon contact with the coating of the counter-body in the friction pair. Delamination of the coatings during wear occurs due to contact fatigue; with an increase in the concentration of GO in the electrolyte from 0 to 0.5 kg/m³, this process slows down by more than four times.

In this study the influence of TiC content on the mechanical and electrical properties of Al₂O₃-TiC composites containing 30 and 40 vol.% TiC were investigated. The Vickers hardness and fracture toughness of the composites increased with the addition of TiC phase. The composite with 40 vol.% TiC showed the highest flexural strength (687 ± 39 MPa), fracture toughness (7.8 ± 0.4 MPa·m^1/2) and hardness (22.3 ± 0.3 GPa) with a homogeneous distribution of the second phase within the ceramic matrix. Besides enhanced mechanical properties, it was found that ceramic composites with more than 30 vol.% TiC fabricated by the spark plasma sintering possess sufficient electrical conductivity for electrical discharge machining as well. Therefore, they do not limit the flexibility of the shape, and any intricate parts can be easily made with these composites which can be recommended for the production of cutting inserts in the tools for machining of superhard hardened steels, hard-to-machine materials, composites and other materials used in mechanical engineering.