Laser Melting Deposition (LMD) is a metal printing technique that allows for the manufacturing of large objects by Directed Energy Deposition. Due to its versatility in variation of parameters, the possibility to use two or more materials, to create alloys in situ or produce multi-layer structures, LMD is still being scientifically researched and is still far from industrial maturity. The structural testing of obtained samples can be time consuming and solutions that can decrease the samples analysis time are constantly proposed in the scientific literature. In this manuscript we present a quality improvement study for obtaining defect-free bulk samples of Ti6Al4V under X-Ray Computed Tomography (XCT) by varying the hatch spacing and distance between planes. Based on information provided by XCT, the experimental conditions were changed until complete elimination of porosity. Information on the defects in the bulk of the samples by XCT was used for feedback during parameters tuning in view of complete removal of pores. The research time was reduced to days instead of weeks or months of samples preparation and analysis by destructive metallographic techniques.

In this study, the surface of commercially pure titanium (Cp-Ti) was covered by a 21–95 µm-thick aluminum oxide layer using plasma electrolytic oxidation. Coating characterization revealed the formation of nodular and granular α- and γ-Al₂O₃ phases with minor amounts of TiAl₂O₅ and Na₂Ti₄O₉ which yielded a maximum 49.0 GPa hardness and 50 N adhesive critical load. The corrosion resistance behavior in 3.5 wt.% NaCl solution of all plasma electrolytic oxidation (PEO) coatings was found to be two orders of magnitude higher compared to bare Ti substrate.

Autonomous smart natural ventilation systems (SVS) attached to the glass façade of living quarters and office buildings can help reducing the carbon footprint of city buildings in the future, especially during warm seasons and can represent an alternative to the conventional mechanical ventilation systems. The work performed in this manuscript focuses on the investigation of bacteria trapping and killing efficiency of stainless steel grids coated with a mixed layer of Cu-Ag. These grids are to be employed as decontamination filters for a smart natural ventilation prototype that we are currently building in our laboratory. The tested grids were coated with a mixed Cu-Ag layer using thermionic vacuum arc plasma processing technology. The fixed deposition geometry allowed the variation of Cu and Ag atomic concentration in coated layers as a function of substrate position in relation to plasma sources. The test conducted with air contaminated with a pathogen strain of staphylococcus aureus indicated that the filtering efficiency is influenced by two parameters: the pore size dimension and the coating layer composition. The results show that the highest filtering efficiency of 100% was obtained for fine pore (0.5 × 0.5 mm) grids coated with a mixed metallic layer composed of 65 at% Cu and 35 at% Ag. The second test performed only on reference grids and Cu-Ag (65–35 at%) under working conditions, confirm a similar filtering efficiency for the relevant microbiological markers. This particular sample was investigated from morphological, structural, and compositional point of view. The results show that the layer has a high surface roughness with good wear resistance and adhesion to the substrate. The depth profiles presented a uniform composition of Cu and Ag in the layer with small variations caused by changes in deposition rates during the coating process. Identification of the two metallic phases of the Cu and Ag in the layers evidences their crystalline nature. The calculated grain size of the nanocrystalline was in the range 14–21 nm.

Reduced activation ferritic and martensitic steel like EUROFER (9Cr-1W) are considered as potential structural materials for the first wall of the future next-generation DEMOnstration Power Station (DEMO) fusion reactor and as a reference material for the International Thermonuclear Experimental Reactor (ITER) test blanket module. The primary motivation of this work is to study the re-deposition of the main constituent materials of EUROFER, namely tungsten (W), iron (Fe), and chromium (Cr), in a DEMO type reactor by producing and analyzing complex W_xCr_yFe_1−x−y layers. The composite layers were produced in laboratory using the thermionic vacuum arc (TVA) method, and the morphology, crystalline structure, elemental composition, and mechanical properties were studied using scanning electron microscopy (SEM), X-ray diffraction (XRD), micro-X-ray fluorescence (micro-XRF), and glow discharge optical emission spectrometry (GDOES), as well as nanoindentation and tribology measurements. The results show that the layer morphology is textured and is highly dependent on sample positioning during the deposition process. The formation of polycrystalline W_xCr_yFe_1−x−y was observed for all samples with the exception of the sample positioned closer to Fe anode during deposition. The crystalline grain size dimension varied between 10 and 20 nm. The composition and thickness of the layers were strongly influenced by the in-situ coating position, and the elemental depth profiles show a non-uniform distribution of Fe and Cr in the layers. The highest hardness was measured for the sample positioned near the Cr anode, 6.84 GPa, and the lowest was 4.84 GPa, measured for the sample positioned near the W anode. The tribology measurements showed an abrasive sliding wear behavior for most of the samples with a reduction of the friction coefficient with the increase of the normal load.

In the framework of activities embedding magnet design and associated R&D activities and relying on Cable in Conduit Conductors (CICC) technology, the singularity of the concept can rise some challenges versus their modelling in operation. Indeed, CICC includes thousands of superconducting strands, twisted together under a multi-staged scheme that also includes deformation by cabling and compaction during manufacture. This causes the accurate predictability of strands position in CICC extremely difficult, while it can be a key element for modelling their performances in operation. As a matter of fact the coupling losses rely on the CICC capability to establish inter-strand shielding currents, driven by the inter-strand contacts mapping which are only accessible in prediction via accurate 3D strand trajectories geometry. Same applies for prediction of CICC mechanical properties (deformation of Nb3Sn strands) and hydraulic properties (helium coolant force-flowed between the strands), making those investigations of high added-value. In this context, INFLPR installed a new set-up dedicated to micro-tomography to examine CICCs with high resolution, and get an overall overall 3D overview regarding picture of the strands location. CEA and INFLPR further developed a post-processing method to reconstruct the strands trajectories with high accuracy. The measurement and data analysis workflow was applied to two CEA middle-size CICCs with variable void fraction from which contact statistics were issued. The obtained database was exploited to reconstruct equivalent 3D resistive network. Above applications using CICC topology database are discussed and compared to experimental AC losses database issued by CEA. The outcomes are discussed and subsequent guidelines for future work presented

The development of erosion-resistant functional materials usable as plasma facing first wall components (PFC) is crucial for increasing the lifetime of future fusion reactors. Generally, PFCs have to be quality checked and characterized regarding their composition, before integrating them into the fusion reactor vessel. Enhanced X-ray fluorescence (XRF) methods represent an effective alternative to conventional analysis methods for the characterization of refractive metallic coatings on large areas of fusion materials. We have developed and applied XRF methods as fast and robust methods for the characterization of the thickness and composition uniformity of complex functional coatings. These coatings consist of tungsten included in multilayer configuration and deposited on low or high Z substrates. We have further developed customized calibration protocols for quantifying the element composition and layer thickness of each investigated sample. The calibration protocols are based on a combination of standard samples measurements, Monte Carlo simulations, and fundamental parameter theoretical calculations. The calibrated results are discussed considering a selection of relevant PFC samples. The deposition uniformity was successfully investigated for different PFC-relevant tiles and lamella shaped samples with W layers below and over the W L-line saturation thickness. Also, the 2D thickness mapping capability of the XRF method was demonstrated by studying the plasma post-erosion pattern.