In this paper, the effect of rare earth Ce content on the morphology, composition, type and size distribution of inclusions in W350 non-oriented silicon steel was investigated by means of ICP-MS (inductively coupled plasma mass spectrometry), SEM/EDS (scanning electron microscope-energy Dispersive Spectrometer), and ASPEX (automated SEM/EDS inclusion analysis). The results showed that with the increase of Ce content in the steel, the modification sequence of inclusions was CeAlO₃→Ce₂O₂S→Ce_xS_y. The type and size distribution of inclusions in the steel obviously changed with the difference in added Ce content. When the added Ce content in the steel was 10 ppm, 14 ppm, 20 ppm and 30 ppm respectively, the rare earth inclusions were mainly CeAlO₃-Ce₂O₂S. Furthermore, when the added Ce content increased to 60 ppm, the rare earth inclusions were mainly Ce₂O₂S with a small amount of CeAlO₃ contained in part inclusions. When the added Ce content increased continually to 95 ppm, the rare earth inclusions were mainly Ce_xS_y-Ce₂O₂S. The critical Ce content for the conversion between CeAlO₃ and Ce₂O₂S was 41 ppm. To ensure that inclusions transform from CeAlO₃ to Ce₂O₂S, the Ce content in the steel should be greater than 41 ppm. Under the current experimental conditions, it was found that when the Ce content was 20 ppm, the number density and proportion of inclusions in the steel were lower, and their average size was larger. When the added Ce content increased to 95 ppm, the number density of inclusions in the steel significantly increased, which deteriorated the steel cleanliness.

In order to study the effects of rare earth La–Ce alloying treatment on the characteristics of inclusions in non-oriented silicon steels, industrial experiments were conducted studying the composition, morphology, size and quantity of inclusions in W350 non-oriented silicon steel during the RH (Ruhrstahl-Hereaeus) refining process and tundish process, after rare earth treatment. The products were analyzed by means of ICP-MS (inductively coupled plasma mass spectrometry), SEM/EDS (scanning electron microscope-energy dispersive spectrometry), and ASPEX (automated SEM/EDS inclusion analysis). The research results showed that the types of inclusions in experimental steel changed significantly after rare earth treatment. The types of inclusions after RE (rare earth) treatment are typically rare earth composite inclusions that are mainly composed of (La, Ce)Al₂O₃, and conventional inclusions. The addition of rare earth promotes the agglomeration of inclusions; the morphologies of the inclusions are mostly blocky, and some are distributed in long strips. After rare earth treatment during the RH refining process, the number of inclusions with sizes of 1.0~3.5 μm in the experimental steel is increased, and the average size of the inclusions is 2.66 μm. In addition, the number of inclusions larger than 4 μm in the specimens increases due to the collision and growth of inclusions caused by the RH circulation. After rare earth treatment during the tundish process, the number of micro inclusions with sizes of 1.0~2.5 μm in the specimen steels decreases, while the number of inclusions larger than 5 μm increases. The size distribution of micro inclusions in hot-rolled sheets after rare earth treatment was studied using TEM (transmission electron microscopy). In the specimens without rare earth, the content of micro inclusions (≤1 μm) is 51,458.2/mm² and the average size is 0.388 μm. In the specimens with rare earth added, the content of micro inclusions (≤1 μm) is 24,230.2/mm² and the average size is 0.427 μm. Compared to sheet produced by the original process, the iron loss of the 0.35 mm finished experimental sheet is reduced by 0.068 W/kg, and the magnetic induction is increased by 0.007 T. The iron loss of the 0.50 mm finished experimental sheet is reduced by 0.008 W/kg, and the magnetic induction is increased by 0.004 T. After rare earth treatment, the average size of micro inclusions increases and the magnetic properties are obviously improved.

Evolution of texture and α*-fiber texture formation mechanism of Fe-0.65%Si non-oriented electrical steel produced by Compact Strip Production (CSP) process during all the thermo-mechanical processing steps were investigated using electron backscatter diffraction (EBSD) and X-ray diffraction (XRD) techniques. Columnar crystal structure of cast slab is fine and well-developed. Textures of the hot-rolled band are quite different in the thickness direction. During annealing of cold-rolled sheet, γ-fiber texture grains would nucleate and grow preferentially, and α*-fiber texture grains mainly nucleate and grow in the shear zone of α-fiber texture of cold-rolled sheet. During the recrystallization process, γ-fiber texture gradually concentrated to {111}, and γ and α*-fiber texture increased significantly. {111} texture priority nucleation at the initial stage of recrystallization. Due to the advantages of nucleation position and quantity, the content of α*-fiber texture is greater than {111} texture in the mid-recrystallization. During grain growth process, {111} oriented grains would grow selectively by virtue of higher mobility, sizes and quantity advantages than that of {411} and {100}, resulting in the gradual increase of γ-fiber texture and the decline of α *-fiber texture.

Effects of rare earth (La+Ce) on inclusions in hot-rolled band of 3.0∼3.3%Si-0.8∼1.0%Al non-oriented silicon steel was studied using industrial trials, scanning electron microscope (SEM) and thermodynamic analysis. Furthermore, combining Heterogeneous Nucleation Theory with Edge-to-Edge Matching (E2EM) model, the formation mechanism of complex inclusions was also investigated. Rare earth (La+Ce) would promote the spheroidization and coarsening of inclusions, and then transform into regular and near circle morphology composite inclusions of rare earth. The low content of rare earth (21 ppm) mainly deoxidized and modified Al₂O₃ inclusions, and formed (La,Ce)AlO₃ inclusions. Increasing of rare earth (29–45 ppm) would promote the formation of (La,Ce)AlO₃-(La,Ce)₂O₂S and (La,Ce)₂O₂S inclusions, reduce the sulfide precipitation, and promote a gradual transformation of the core of composite inclusions from (La,Ce)AlO₃ to (La,Ce)AlO₃-(La,Ce)₂O₂S and (La,Ce)₂O₂S, which agreed well with the thermodynamic analysis. However, rare earth (29–45 ppm) had a weak metamorphic effect on Al₂O₃ inclusions generated by temperature drop and secondary oxidation. LaAlO₃, CeAlO₃, La₂O₂S and Ce₂O₂S could be the heterogeneous nucleation core of AlN, Al₂O₃, MgO-Al₂O₃, typical composite inclusions with (La,Ce)AlO₃ and (La,Ce)₂O₂S as the core would ultimately form.

Nitrogen and Sulfur in non-oriented electrical steel would form precipitates, which would severely affect its magnetic properties. Precipitates in compact strip production (CSP) process non-oriented electrical steel were investigated using a transmission electron microscope (TEM) and scanning electron microscopy (SEM). The precipitation mechanism and influence on grain growth were analyzed experimentally and theoretically. The results showed that the main particles in steel were AlN, TiN, MnS, Cu₂S, and fine oxide inclusions. The spherical or quasi-spherical of MnS and Cu₂S were more liable to precipitate along grain boundaries. During the soaking process, the amount of MnS precipitated on the grain boundary was much larger than that of Cu₂S. AlN and TiN in cubic shape precipitated inside grains or grain boundaries. Precipitates preferentially nucleated at grain boundaries, and TiN, MnS mainly precipitated during soaking. In the subsequent processes after soaking, AlN and Cu₂S would precipitate unceasingly with the decrease in the average size. The distribution density, the volume fraction, and the average size of the precipitates in the annealed sheets were 9.08 × 10¹³/cm³, 0.06%, and 54.3 nm, respectively. Precipitates with the grain size of 30–500 nm hindered the grain growth, the grains with 100–300 nm played a major role in inhibiting the grain growth, and the grains with the grain size of 70–100 nm took the second place.