This paper analyses the impact of the method of grinding printed circuit boards (PCBs) in a knife mill on the efficiency and purity of products obtained during electrostatic separation. The separated metals and plastics and ceramics can be used as secondary raw materials. This is in line with the principle of circular economy. Three different screen perforations were used in the mill to obtain different sizes of ground grains. Moreover, the effect of cooling the feed to cryogenic temperature on the final products of separation was investigated. The level of contamination of the concentrate, intermediate, and waste obtained as a result of the application of fixed, determined electrostatic separation parameters was assessed using ICP-AES, SEM–EDS, XRD, and microscopic analysis as well as specific density. The yields of grain classes obtained from grinding in a knife mill were tested through sieve analysis and by using a particle size analyser. The test results indicate that using a knife mill with a 1 mm screen perforation along with cooling the feed to cryogenic temperature significantly improves the efficiency of the process. The grinding products were characterised by the highest release level of the useful substance—metals in the free state. The purity of the concentrate and waste obtained from electrostatic separation was satisfactory, and the content of the intermediate, in which conglomerates of solid metal–plastic connections were present, was very low. The yield of concentrate and waste amounted to 26.2% and 71.0%, respectively. Their purity, reflected in the content of the identified metals (valuable metals), was at the level of 93.3% and 0.5%, respectively. In order to achieve effective recovery of metals from PCBs by means of electrostatic separation, one should strive to obtain a feed composed of grains <1000 μm and, optimally, <800 μm.
Despite the obvious benefits of using ureteral stents to drain the ureters, there is also a risk of complications from 80–90%. The presence of a foreign body in the human body causes disturbances in its proper functioning. It can lead to biofilm formation on the stent surface, which may favor the development of urinary tract infections or the formation of encrustation, as well as stent fragmentation, complicating its subsequent removal. In this work, the effect of the polymeric coating containing the active substance-papaverine hydrochloride on the functional properties of ureteral stents significant for clinical practice were assessed. Methods: The most commonly clinically used polyurethane ureteral Double-J stent was selected for the study. Using the dip-coating method, the surface of the stent was coated with a poly(D,L-lactide-glycolide) (PLGA) coating containing the papaverine hydrochloride (PAP). In particular, strength properties, retention strength of the stent ends, dynamic frictional force, and the fluoroscopic visibility of the stent during X-ray imaging were determined. Results: The analysis of the test results indicates the usefulness of a biodegradable polymer coating containing the active substance for the modification of the surface of polyurethane ureteral stents. The stents coated with PLGA+PAP coating compared to polyurethane stents are characterized by more favorable strength properties, the smaller value of the dynamic frictional force, without reducing the fluoroscopic visibility.
In this paper, three commercial cermet powders, WC-Co-Cr, WC-Co and WC-Cr3C2-Ni, were sprayed by the High Velocity Oxy Fuel (HVOF) method onto magnesium alloy AZ31 substrate. The coatings were investigated in terms of their microstructure, phase analysis and residual stress. The manufactured coatings were analyzed extensively using optical microscopy (OM), X-ray diffraction (XRD), scanning (SEM) and transmission electron microscopy (TEM). Based on microstructure studies, it was noted that the coatings show satisfactory homogeneity. XRD analysis shows that in WC-Co, WC-Co-Cr and WC-Cr3C2-Ni coatings, main peaks are related to WC. Weaker peaks such as W2C, Co0.9W0.1, Co and W for WC-Co and W2C, Cr3C2 and Cr7C3 for WC-Cr3C2-Ni also occur. In all cermet coatings, linear stress showed compressive nature. In WC-Co and WC-Cr3C2-Ni, residual stress had a similar value, while in WC-Co-Cr, linear stress was lower. It was also proved that spraying onto magnesium substrate causes shear stress in the WC phase, most likely due to the low elastic modulus of magnesium alloy substrate.
In this study, a dual rolls equal channel extrusion (DRECE) process has been applied for improving the mechanical properties of the 5754 alloy. Supplementary experiments involving metallography, electron backscattered diffraction (EBSD), and XRD tests were carried out to evaluate the effect of the DRECE process. XRD analysis showed that the maximum dislocation density was achieved after six DRECE passes, which were accompanied by the formation that is typical for low-strain structures. The increasing dislocation density, as well as grain refinement throughout DRECE deformation, resulted in an increase in the mechanical properties. Annealing of the as-deformed sample resulted in grain growth and strength reduction.
The study was carried out to evaluate five SiMo cast iron grades and their resistance to chemical corrosion at elevated temperature. Corrosion tests were carried out under conditions of an actual cyclic operation of a retort coal-fired boiler. The duration of the study was 3840 h. The range of temperature changes during one cycle was in the range of 300–650 °C. Samples of SiMo cast iron with Si content at the level of 5% and variable Mo content in the range 0%–2.5% were used as the material for the study. The examined material was subjected to preliminary metallographic analysis using scanning microscopy and an Energy dispersive spectroscopy (EDS) system. The chemical composition was determined on the basis of a Leco spectrometer and a Leco carbon and sulfur analyzer. The examination of the oxide layer was carried out with the use of Scanning electron microscope (SEM), EDS, and X-ray diffraction (XRD) methods. It was discovered that, in the analyzed alloys, oxide layers consisting of Fe2O3, Fe3O4, SO2, and Fe2SiO4 were formed. The analyzed oxide layers were characterized by high adhesion to the substrate material, and their total thickness was about 20 μm.
4 June 2021 in Physicochemical Problems of Mineral Processing
This paper evaluates the efficiency of metal recovery from printed circuit boards (PCBs) using two gravity separation devices: a shaking table and a cyclofluid separator. The test results were compared with the results obtained from previous research, where an electrostatic separation process was...