UHMWPE is resistant to acids, alkalis and radiation. Its combination of unique properties makes this material attractive for obtaining multifunctional coatings. However, in practice, obtaining coatings based on UHMWPE is associated with difficulties associated with low thermal conductivity and high viscosity of the material. The possibility of overcoming the technological problems of obtaining gas-thermal coatings based on UHMWPE was studied in the present work. A physical model of a flame with UHMWPE particles moving along the central axis was developed by the finite element method. The temperature along the central axis of the plume was determined. The interaction between a gas-thermal torch and a UHMWPE particle was established. It was determined that the residence time of UHMWPE particles in a gas-thermal flame is not enough for its complete penetration, which is the reason for the appearance of various defects. The interrelation of the particle heating rate in the torch depending on its diameter was determined. A new variant of coating deposition with preliminary heating of the powder in a fluidized bed was proposed. The thermal characteristics of UHMWPE powder were determined by differential scanning calorimetry and thermogravimetric analysis. The allowable temperature interval for UHMWPE deposition was established. Coatings were obtained under various deposition modes. It was established using the methods of X-ray diffraction analysis and infrared spectroscopy that the structure of the crystal lattice of UHMWPE did not change after deposition. Significant oxidation processes do not occur during spraying. It was found using scanning electron microscopy that the coatings obtained with preliminary heating of the powder in a fluidized bed do not have air inclusions. The obtained results make it possible to obtain higher quality coatings.

This article presents the results of a study of a composite coating made of ultrahigh molecular weight polyethylene (UHMWPE) with a diabase filler obtained by flame spraying. Diabase of 10 wt.%, 20 wt.%, 30 wt.% and 40 wt.% was chosen as a filler. The polymer coating was applied to the St3 metal substrate using temperature control in a conventional flame spraying process. The coating was studied using scanning electron microscopy, X-ray phase analysis, infrared spectroscopy, abrasive wear resistance, microhardness testing and determination of the friction coefficient. It has been shown that diabases do not have a negative effect on the initial chemical structure of UHMWPE and it is not subjected to destruction during flame spraying. The introduction of diabase into the composition of UHMWPE with a content of 10–40% of the total mass does not adversely affect the crystalline structure of the coating. It has been established that with an increase in the volume of the diabase filler, the wear resistance of the composite coating based on UHMWPE increases. It has been determined that with the addition of diabase, the microhardness of the coatings increases.

In this work, the effect of an acidic environment on the structure of composite samples based on ultra-high molecular weight polyethylene (UHMWPE) modified with mineral filler in the form of diabase (DB) is studied. The stability of samples was investigated in solutions of sulfuric (H₂SO₄) and hydrochloric (HCl) acids with concentrations of 10 vol% and 20 vol% at room temperature for 16 weeks. It was found that the introduction of 10 wt% DB into the UHMWPE matrix significantly increases the resistance of the composite sample to aggressive media, which is confirmed by the minimum degree of swelling compared to pure UHMWPE and composites with higher filler content. Scanning electron microscopy (SEM) demonstrated a uniform distribution of DB in the sample structure and the absence of defects such as agglomeration and cracks. The methods of infrared spectroscopy (IRS) and X-ray structural analysis (XRD) revealed a decrease in the degree of crystallinity of the samples after acid exposure, but no significant changes in the chemical structure of the materials were recorded, which confirms their resistance to chemical degradation. The best chemical resistance was demonstrated by composites containing 10 wt% DB, which is associated with the formation of a barrier structure preventing the diffusion of acids. The obtained results indicate the promising application of UHMWPE with DB filler to create samples resistant to aggressive media.

This article describes spark plasma sintering of ceramics based on silicon carbide with nanoadditives, as follows: MnO_nano 5.5 wt. % + Al₂O_3nano 2.0 wt. % + SiC_nm (37–57 wt. %) + SiC_µm (31–51 wt. %) + SiO_2µm 4.5 wt. %. Sintering was carried out at 2000 °C. The diffraction pattern of the analyzed sample showed the presence of silicon carbide with a hexagonal crystal lattice. Residual amounts of rhombohedral SiC, α-Fe, and a solid solution of silicon in iron were also found. The method of thermogravimetric analysis established the change in mass, heat flow, temperature of the samples, and the change in the partial pressures of gases during the experiment. Samples obtained by SPS show a higher density of the material at the level of 3.3 g/cm³, average mechanical strength of 454 MPa, and microhardness of 35 GPa, compared with samples obtained by liquid-phase sintering. The SPS method also made it possible to obtain materials with a higher density (by 8%) and practically no significant crystal growth compared to samples obtained by liquid phase sintering. The results of the study facilitate the achievement of a combination of new approaches to the design of compositions and the technology of manufacturing SiC ceramics, which significantly expands their areas of application.

This work presents the results of a study on the influence of fillers on the neutron absorption capacity of materials made from ultra-high molecular weight polyethylene (UHMWPE). Composite materials based on UHMWPE were obtained using gas-flame technology with the addition of powdered UHMWPE fillers (H₃BO₃, WC, and PbO). A radiation cassette has been developed and constructed for conducting studies on the neutron absorption capacity of the material, allowing for the placement of a sample with activation indicators. Samples of UHMWPE with fillers were irradiated at different doses on the unique research reactor IVG-1M, located at the National Nuclear Center of the Republic of Kazakhstan in the city of Kurchatov. The reaction rate of ⁶³Cu (n, g), ⁶⁴Cu and ⁵⁸Ni (n, p)⁵⁸Co on activation indicators and neutron flux density at the sample location were determined. Neutron-physical and thermal-physical calculations were performed in order to determine their characteristics. The structure and phase state of UHMWPE with fillers were studied before and after irradiation.

The development of radiation-protective materials with high resistance under reactor irradiation conditions is one of the urgent tasks in modern nuclear technologies. Ultra-high molecular weight polyethylene (UHMWPE) is considered a promising matrix material due to its high hydrogen content, low density, and strong chemical resistance. Composite samples were fabricated by flame formation and irradiated in the IVG-1M research reactor of the National Nuclear Center of the Republic of Kazakhstan. Their neutron absorption capacity, bending strength, and chemical resistance were measured before and after irradiation. The results show that H₃BO₃ provides the strongest contribution to the increase in the neutron absorption coefficient, with the maximum effect observed at 30% filler content. Reactor irradiation caused only a moderate reduction in the composites’ bending strength. Chemical resistance tests confirmed that UHMWPE-based composites with WC and PbO retain stability in aggressive environments, even after reactor exposure. Overall, UHMWPE-based composites containing boron and heavy-element fillers demonstrate strong potential as radiation-protective materials. Their design should account not only for neutron absorption efficiency but also for mechanical strength and chemical resistance under reactor operating conditions.