This paper presents an experimentally-proved hydrometallurgical process for selective metals recovery from the waste-printed circuit boards (WPCBs) using a combination of conventional and time-saving methods: leaching, cementation, precipitation, reduction and electrowinning. According to the results obtained in the laboratory tests, 92.4% Cu, 98.5% Pb, 96.8% Ag and over 99% Au could be selectively leached and recovered using mineral acids: sulfuric, nitric and aqua regia. Problematic tin recovery was addressed with comprehensive theoretical and experimental work, so 55.4% of Sn could be recovered through the novel physical method, which consists of two-step phase separation. Based on the results, an integral hydrometallurgical route for selective base and precious metals recovery though consecutive steps, (i) Cu, (ii) Sn, (iii) Pb and Ag, and (iv) Au, was developed. The route was tested at scaled-up laboratory level, confirming feasibility of the process and efficiencies of metals recovery. According to the obtained results, the proposed hydrometallurgical route represents an innovative and promising method for selective metals recovery from WPCBs, particularly applicable in small scale hydrometallurgical environments, focused on medium and high grade WPCBs recycling.

Copper flotation tailings (FTs), resulting from the separation and beneficiation processes of ores, are a significant source of environmental pollution (acid mine drainage, toxic elements leaching, and dust generation). The most common disposal method for this industrial waste is dumping. However, due to their favorable physical and chemical properties—the high content of aluminosilicate minerals (60–90%)—flotation tailings can be effectively treated and reused through geopolymerization technology, thereby adding value to this waste. The objective of this study was to evaluate the potential of utilizing the geopolymerization of FTs to produce sustainable materials. Geopolymers based on natural zeolite (NZ), sodium-modified natural zeolite (NaZ), and fly ash (FA) were prepared using 20%, 35%, and 50% of FTs, activated with a 10 M NaOH solution. The study investigated the influence of Ca/Si, Si/Al, and Na/Al molar ratios on the structural, thermal, and mechanical properties (XRD, TG/DTG and unconfined compressive strength, UCS), and contaminant immobilization (TCLP method) of geopolymers. Geochemical modeling via the PHREEQC program was employed to interpret the results. The findings indicated that the UCS value decreased in zeolite-based geopolymers as the content of FT increased due to the inertness of the tailings and the low calcium content in the system (Ca/Si ≤ 0.3), in contrast to the FA-based geopolymer. The highest UCS of 44.3 MPa was recorded in an FA-based geopolymer containing 50% flotation tailings, with optimal molar ratios of 0.4 for Ca/Si, 3.0 for Si/Al, and 1.1 for Na/Al. In conclusion, the geopolymerization process has been determined to be a suitable technological approach for the sustainable treatment and reuse of FTs.

In order to reflect possible issues in future sole e-waste processing, an electrolyte of complex chemical composition reflecting system of sole e-waste processing was obtained by following a specially designed pyro-electrometallurgical method. The obtained non-standard electrolyte was further used for the purpose of comprehensive metal interference evaluation on the copper solvent extraction (SX) process. Optimization of the process included a variation of several process parameters, allowing determination of the effect of the most abundant and potentially the most influential impurities (Ni, Sn, Fe, and Zn) and 14 other trace elements. Moreover, comparing three commercial extractants of different active chelating groups, it was determined that branched aldoxime reagent is favorable for Cu extraction from the chemically complex system, as can be expected in future e-waste recycling. The results of this study showed that, under optimal conditions of 20 vol.% extractant concentration, feed pH 1.5, O/A ratio 3, and 10-min phase contact time, 88.1% of one stage Cu extraction was achieved. Co-extraction of the Fe, Zn, Ni, and Sn was under 8%, while Pb and trace elements were negligible. Optimal conditions (H₂SO₄ 180 g/L, O/A = 2, and contact time 5 min) enabled 95.3% Cu stripping and under 6% of the most influential impurities. In addition, an impurity monitoring and distribution methodology enabled a better understanding and design of the process for the more efficient valorization of metals from e-waste.

The aim of this study was to investigate a possibility of synthesis of porous ceramics with controlled open porosity, which could be used as sorbents and catalyst supports. Two organic additives were used to obtain open porosity: polystyrene beads and cellulose fibers, which are mixed with kaolin clay powder and the appropriate water content. Samples were sintered at 1050?C for 1 h. Characterization of the obtained products included X-ray powder diffraction analysis (XRPD), Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), thermogravimetric analysis (TGA) and elemental CHNS analysis. In addition, porosity was examined by quantification of visual information. The specific surface areas were determined by the Brunauer?Emmett?Teller (BET) method. Also, density and compressive strength of the obtained samples were assessed. It was determined that by sintering, the organic component completely leaves the system. For samples prepared with polystyrene beads and with cellulose fibers, satisfactory mechanical properties were obtained: compressive strengths were 1.42 and 1.56 MPa, respectively. It was noted that significantly higher open porosity was obtained by using polystyrene beads as a sacrificial template (porosity of ~56 %) instead of cellulose fibers (porosity of ~6 %).