This paper presents an experimentally-proved hydrometallurgical process for selective metals recovery from the waste-printed circuit boards (WPCBs) using a combination of conventional and time-saving methods: leaching, cementation, precipitation, reduction and electrowinning. According to the results obtained in the laboratory tests, 92.4% Cu, 98.5% Pb, 96.8% Ag and over 99% Au could be selectively leached and recovered using mineral acids: sulfuric, nitric and aqua regia. Problematic tin recovery was addressed with comprehensive theoretical and experimental work, so 55.4% of Sn could be recovered through the novel physical method, which consists of two-step phase separation. Based on the results, an integral hydrometallurgical route for selective base and precious metals recovery though consecutive steps, (i) Cu, (ii) Sn, (iii) Pb and Ag, and (iv) Au, was developed. The route was tested at scaled-up laboratory level, confirming feasibility of the process and efficiencies of metals recovery. According to the obtained results, the proposed hydrometallurgical route represents an innovative and promising method for selective metals recovery from WPCBs, particularly applicable in small scale hydrometallurgical environments, focused on medium and high grade WPCBs recycling.

Copper flotation tailings (FTs), resulting from the separation and beneficiation processes of ores, are a significant source of environmental pollution (acid mine drainage, toxic elements leaching, and dust generation). The most common disposal method for this industrial waste is dumping. However, due to their favorable physical and chemical properties—the high content of aluminosilicate minerals (60–90%)—flotation tailings can be effectively treated and reused through geopolymerization technology, thereby adding value to this waste. The objective of this study was to evaluate the potential of utilizing the geopolymerization of FTs to produce sustainable materials. Geopolymers based on natural zeolite (NZ), sodium-modified natural zeolite (NaZ), and fly ash (FA) were prepared using 20%, 35%, and 50% of FTs, activated with a 10 M NaOH solution. The study investigated the influence of Ca/Si, Si/Al, and Na/Al molar ratios on the structural, thermal, and mechanical properties (XRD, TG/DTG and unconfined compressive strength, UCS), and contaminant immobilization (TCLP method) of geopolymers. Geochemical modeling via the PHREEQC program was employed to interpret the results. The findings indicated that the UCS value decreased in zeolite-based geopolymers as the content of FT increased due to the inertness of the tailings and the low calcium content in the system (Ca/Si ≤ 0.3), in contrast to the FA-based geopolymer. The highest UCS of 44.3 MPa was recorded in an FA-based geopolymer containing 50% flotation tailings, with optimal molar ratios of 0.4 for Ca/Si, 3.0 for Si/Al, and 1.1 for Na/Al. In conclusion, the geopolymerization process has been determined to be a suitable technological approach for the sustainable treatment and reuse of FTs.

In the proposed study, agro-waste biomass oat straw (OS) was considered a potential adsorbent for Cu(II), Zn(II), and Se(IV) removal from aqueous solutions. In order to obtain material with better adsorption abilities, the OS was modified by a deep eutectic solvent (DES). Structural changes caused by the applied modification route were considered by pHpzc, SEM, FTIR, and DSC/TG analysis. These methods discovered that lignocellulosic biomass degradation and material functionalization were achieved by DES treatment. Preliminary adsorption tests showed an over fourfold increase in capacity upon modification. The kinetic parameters implied that adsorption on modified material followed the pseudo-second-order kinetic model. Different isotherm models were applied to experimental data, while the Sips isotherm model best describes the equilibrium of the adsorption process on the tested modified material. According to this isotherm model, the maximum achieved adsorption capacities of Cu(II), Zn(II), and Se(IV) were 48.21, 55.06, and 87.85 mg/g, respectively. The summarized experimental results revealed that the adsorption process of selected cations on modified OS was predominantly caused by chemisorption, while, in addition to chemisorption, electrostatic forces were also responsible for Se(IV) removal. Desorption test showed that the prepared material could be reused for at least 3 cycles, with minimal efficiency loss. Briefly, this study reinforces that DES-modified agro-waste biomass could be used as a promising adsorbent for cations and oxyanions from wastewater.

By-products from zinc hydrometallurgy are classified as hazardous waste with strong leaching toxicities. Even though numerous research papers are dedicated to valorizing valuable metals in it, the primary management route is still disposal or partial reuse, such as the Waelz process. Presented experimental research investigates possibilities of sulfidization and further processing as a technologically sustainable route for valuable metals valorization from non-standard jarosite-PbAg sludge. The comprehensive thermodynamic analysis was done by HSC Chemistry^®, through optimizing process parameters, i.e., temperature, sulfur addition, and selection of possible additives. Technological possibility of magnetic separation, flotation, and smelting of sulfidized material was also investigated; the results were below the values that allow practical application, due to the obtained texture of sulfidized jarosite, which does not allow the liberation of minerals. Smelting tests were performed on sulfidized jarosite with sulfur and without and with carbon as additive. By smelting sulfidized jarosite-PbAg sludge with added carbon in sulfidization stage at 1375 °C, obtained products were matte, slag, raw lead, and dust in which base, critical, and slag forming components were valorized. Valuable metals were concentrated in smelting products so as to enable further processing, which also could be interesting in the case of treatment of complex, polymetallic, and refractory primary materials, which represent a significant contribution to the circular economy.

Natural zeolites (NatZ) are widely available, porous, crystalline aluminosilicate minerals that are commonly used as cost-effective adsorbents in water treatment processes. Despite their efficiency in removing various heavy metal ions from wastewater, NatZ show relatively low affinity toward Ni²⁺ and Cr³⁺ ions. This study aimed to develop composite adsorbents based on NatZ and hydroxyapatite using two methods, hydrothermal and mechanochemical, and their adsorption properties for the removal of Ni²⁺ and Cr³⁺ ions from aqueous solutions were investigated. X-ray powder diffraction and scanning electron microscopy analyses confirmed that under hydrothermal conditions, needle-like hydroxyapatite crystals were formed on the surface of NatZ, while the zeolite structure remained unchanged. Compared to the mechanochemically prepared sample, this adsorbent showed higher efficiency, binding 6.91 mg Ni²⁺/g and 16.95 mg Cr³⁺/g. Adsorption kinetics of the tested cations in both cases can be described by a pseudo-second-order model (R² is higher than 0.95 for all adsorbents). It is concluded that the presence of hydroxyapatite on the zeolite surface significantly improves the adsorption performance of NatZ, demonstrating its potential for the removal of heavy metal ions in wastewater treatment.