Inconel 718 superalloys are known materials with high applicability to components that demand exceptional chemical and mechanical properties at higher working temperatures combined with excellent surface finish requirements. However, due to the lack of in-depth knowledge regarding its machining process, the material is considered a difficult-to-machine material. Therefore, to improve the machining process of the Inconel 718 superalloy, by finding the optimal processing conditions, it was necessary to analyze the influence of the cutting parameters on the workpiece surface quality. In this work, the evaluation of quality indicators was made through the influence analysis of cutting speed, feed, tool, and lubrication parameters. The surface roughness (Ra, Rt), consumed power, vibration, and tool wear indicators were evaluated by following a Taguchi experimental design. To perform the machining process, the tool CNMG120408-M1 coating TS2500 with minimum quantity of lubricant was used. Results have proven that feed rate adjusted to 0.10 mm/rev and the cutting speed of 70 m/min provided the optimal processing results. It was observed that the feed increase led to an increase of all indicators. Consumed power denoted high sensibility concerning the machining parameters, suggesting its potential use in tool wear prediction studies applied for the Inconel 718 machining.
Using Kraft lignin, bio-based adhesives have been increasingly studied to replace those petrochemical-based solutions, due to low cost, easy availability and the potential for biodegradability of this biomaterial. In this study, lignin-based phenol-formaldehyde (LPF) resins were synthesized using commercial Eucalypt Kraft Lignin (EKL), purified at 95%, as a phenol substitute in different proportions of 10%, 20%, 30% and 50%. The properties of bio-based phenol formaldehyde (BPF) synthesized resin were compared with phenol-formaldehyde resin (PF) used for control sampling. The results indicated that viscosity, gel time and solid contents increased with the addition of pure EKL. The shear strength test of glue line was studied according to American Society for Testing and Materials (ASTM), and BPF-based results were superior to samples bonded with the PF as a control sample, being suitable for structural purposes. Changes in the curing behavior of different resins were analyzed by Differential Scanning Calorimetry (DSC), and sample comparison indicated that the curing of the LPF resin occurred at lower temperatures than the PF. The addition of EKL in PF reduced its thermal stability compared to traditional resin formulation, resulting in a lower decomposition temperature and a smaller amount of carbonaceous residues.
Plywood is a structural composite mainly applied in construction. For this purpose, some sort of preservative treatment is recommended to increase its durability. One option of the available treatments is heat treatment, which promotes the modification of the wood properties. This treatment is carried out on the final product (plywood), because it can reduce strength if applied to the veneers. However, no study has proven such a reduction. Therefore, the aim of this work was to evaluate three different temperatures (160 °C, 180 °C and 200 °C) of the heat treatment on the veneer surface and on the physical properties (specific gravity, moisture content and swelling in thickness) and mechanical properties (MOE and MOR in static bending) of Pinus taeda plywood. A reduction was observed in the roughness of the veneer’s surfaces and the total extractives content changed, with a minimum value reached in the 160 °C treatment. The plywood specific gravity initially increased with the heat treatment and did not change at higher temperatures, moisture content reduced, and thickness swelling was not affected. There was no change in the mechanical properties of the plywood, evidencing that the veneer heat treatment does not prejudice mechanically the final product.