This paper compares the methods of mechanical mining of rock in terms of their efficiency, energy consumption, and the durability of the tools they involve. It presents the advantages of mechanical heading-driving methods. In the first part, we described the methods used to assess rock workability, and the influence of rock types and parameters on mining efficiency. Furthermore, we discussed the compact-rock mining process in terms of the energy it consumes. We provided the description of the most common mechanical methods, such as milling, static crumpling and undercutting, including the tools involved, and the requirements and limitations for the use of these methods. The paper presents unique machinery solutions designed to reduce the energy consumed by mining processes. In the final part of the paper, we propose a solution to select the mechanical method of rock mining as a function of rock type and parameters.

Longwall shearers operating in the underground mine workings move along the longwall face along the conveyor troughs. The haulage system, which is made up of two kinematic pairs in the form of track wheels installed in shearer movers, cooperating with the toothed route built in the conveyor’s throughs, is responsible for moving the shearer. The currently used solutions of longwall shearers’ haulage systems do not ensure proper cooperation of the track wheels with toothed segments, which results in failures and breakdowns in the operation of the longwall systems, causing significant financial losses. Rigid solution of the gear components used is the reason. The solution of the flexible toothed segment, allowing it to adapt to the longitudinal and transverse curvature of the AFC (armored face conveyor) route during cooperation with the track wheel, was developed as part of the research project jointly implemented by KOMAG Institute of Mining Technology, AGH University of Science and Technology, Łukasiewicz Research Network–Cracow Institute of Technology, Specodlew Innovative Foundry Company and Polish Mining Group Inc., co-financed by the European Regional Development Fund (contract no. POIR.04.01.04-00-0068/17). The general design and principle of operation of the suggested KOMTRACK system is given. The results of the comparative simulations and analyses are presented. The load and slip values during the cooperation of the track wheels with the standard and new suggested toothed segment were estimated. The effectiveness of cooperation in the shearer movement along a disturbed conveyor route was also compared.

In this article, the method of hard rock mining by undercutting or back incision using asymmetrical disk tools as an alternative to the milling method with the use of cutting tools was described. The results of modelling the penetration of a single asymmetric disk tool edge into an artificial and natural rock sample were presented and compared with empirical laboratory tests. The effect of stand tests for mining artificial rock samples using asymmetrical disk tools mounted on the rotating plate was presented. The tests were carried out on two unique test stands. The solution of an innovative mining head with a complex motion trajectory, using the asymmetrical disk tools, was presented. The innovative mining head especially developed at the AGH Kraków Department of Machinery Engineering and Transport for roadheaders, was presented. The results of preliminary field tests with the use of this mining head were also described.

The method of analyzing the results of dust concentration measurements in mine workings that was conducted within the ROCD (Reducing risks from Occupational exposure to Coal Dust) European project using the developed dust prediction algorithm is presented. The analysis was based on the measurements of average dust concentration with the use of the CIP-10R gravimetric dust meters, for the respirable PM4 dust concentration, and IPSQ analyzer for instantaneous concentration measurements (including PM2.5 dust) and with the use of Pł-2 optical dust meters for instantaneous concentration measurements of PM10 dust. Based on the analyses of the measurement results, the characteristics of the distribution of PM10, PM4, and PM2.5 dust particles were developed for the tested dust sources. Then, functional models based on power functions were developed. The determined models (functions) allow predicting the dust distribution in such conditions (and places) for which we do not have empirical data. The developed models were implemented in a specially developed online tool, which enables predicting the concentration of PM10, PM4, and PM2.5 dust (on the basis of dust concentration of one source) at any distance from the dust source.

The sustainability of lignite production requires, among other factors, cost reduction, high efficiency, as well as the increase of the production capacity. In order to rationalize and increase the efficiency of lignite mines, the optimization of the production process is necessary. In this respect, equipment revitalization and modernization is a key issue. This paper deals with the analysis of the time response of the boom structure of a bucket wheel excavator (BWE) during operation. For this, we propose a virtual model of the boom, on which a variable-in-time force generated by the bucket wheel acts. The kinematic drive chain of the bucket wheel and the conveyor belt, which are also vibration generators, were simulated only by the static load produced on the excavator’s boom. Thus, it is possible to highlight the time response of the load-bearing structure (the boom) of the bucket wheel to the action of forces resulting from the cutting of the face under pretensioning conditions. The forces generated by the excavation process have high values and a slow variation over time, depending on the bucket wheel’s rotation speed and the number of buckets installed on the wheel. The dynamic time response simulation was performed considering the global damping variation as dependent on frequency. The simulation was done for both the excavation of a homogeneous material and for the case of the sudden appearance of a hard material inclusion (boulder) during homogenous material cutting.

The dynamic development of photovoltaic systems in the world and in Poland is mainly related to the drop in prices of installation components. Currently, electricity from photovoltaics is one of the cheapest renewable energy sources. The basis for effective energy generation is, first of all, failure-free operation of the photovoltaic system over a long period of operation, up to 30 years. The paper presents the results of a study of a low-cost distributed system for monitoring and diagnosis of photovoltaic installations (SmartPV), capable of assessing the operating parameters of individual photovoltaic panels. The devices were tested by connecting them to an existing photovoltaic installation, allowing the measurement of operational parameters of individual photovoltaic panels as well as operating conditions such as illuminance and panel surface temperature. The data were recorded on a server using wireless Wi-Fi transmission. Interesting data were collected during the tests, confirming the usefulness of the suggested device for monitoring the photovoltaic installations. Differences in performance of the photovoltaic panel depending on solar radiation and surface temperature were recorded. The temperature coefficient of power was determined, allowing for increased accuracy in the prediction of generated power. The correct recording in different situation, i.e., shading, sensor damage or weather anomalies, was verified. Based on the collected data, rules will be defined for an expert application which, in combination with SmartPV devices, will ensure a quick response to any malfunctions of the photovoltaic system, both related to failures and those resulting from natural degradation during operation.