The sustainability of the food production achieved with the help of irrigation systems and the sustainability of their energy consumption are major challenges of the current century. Pumping systems currently account for approximately 30% of global electrical energy consumption. As electricity prices rise, there is a growing need for technological advancements to enhance energy efficiency and reduce consumption costs effectively. This study focuses on operating centrifugal pumps at variable frequency as an effective means of achieving this goal. Most centrifugal pump manufacturers/providers traditionally assume that pump efficiency remains constant across various operating frequencies, often equating the efficiency at various frequencies to that at the standard frequency (50/60 Hz). In contrast, this paper introduces a new formula for estimating pump efficiency, crucial to precise power consumption determination, particularly in variable-frequency scenarios. The formula parameters are identified by using experimental data acquired from an existing pumping system. The tests and results presented in this paper demonstrate that the proposed formula outperforms the formulas of the current industry standards in accuracy. Practically, the new relation assures enhanced accuracy in estimating pump efficiency and absorbed power, allowing for the design of a more precise model used for control systems synthesis required for operating centrifugal pumps at variable frequency. This research offers a new way of calculating pump efficiency, which could be very useful for industry practitioners seeking to optimize energy consumption in pumping systems.

Currently, the most implemented solution for driving a pumping system (PS) at variable speed is using a variable frequency drive (VFD). Because most of the VFDs have integrated only one proportional-integral (PI) frequency controller whose parameters (proportional gain/the integration time) can be off-line tuned but cannot be changed during real-time operation, and many PS must operate in different regimes (at variable speed, variable flow rate, at variable pumping head or even at variable power, e.g., those powered by renewable energy sources), the adaptive control strategy proposed in this paper overcomes these problems with very good performances. The proposed adaptive control strategy uses only simple PI controllers for managing several operating regimes. The adaptive character is not ensured by re-tuning the PI controller parameters as in self-tuning controllers but by readjusting the control law through a change in the control loop depending on the controlled output of the process (pump speed, pump discharge, pumping head or absorbed power). The deviations of the mentioned controlled outputs from their referenced values are converted into electrical frequency error (the deviation of the current value from its reference), which is the regular input to the already tuned controller; therefore, no controller re-tuning is required.

In recent years, many pumping systems have begun to be powered by renewable energy generators, including mostly photovoltaic generators and, less frequently, electrical wind generators. Because of the technology’s complexity and novelty (it has not yet reached its maturation), most of those systems consist of single pumps powered by photovoltaic generators or electrical wind generators. For this reason, the current paper proposes a strategy for driving a multi-pump system with water storage powered by a fluctuating and intermittent power source, such as power grids, which are limited by price variation over different periods during the day, or photovoltaic generators and/or electrical wind generators. The current work begins by proposing a model of a multi-pump system with water storage, followed by the design of a control strategy for operating such a system powered by a fluctuating and intermittent power source in an energy-efficient manner, without sacrificing the reliability, robustness and lifetime of the plant. Finally, an analysis of two concrete situations encountered in practice is made: in one, the considered multi-pump system is powered only by a power grid limited by price variation over three periods; in the other, it is powered by a photovoltaic generator.

At present, the energy consumption of the pumping unit represents the highest cost in operating a pumping system. Due to this reason, this paper proposes a reliable and robust solution for integrating a wind energy conversion system (WECS) into an already existing pumping system (PS), without being overly intrusive for the PS, and without altering the control strategy or the hardware of the commercial WECS. The current work begins by presenting the modeling undertaken, which includes a WECS with pitchable blades, a doubly-fed induction generator (DFIG) together with its power converter, a centrifugal pump, an induction motor (IM) with its power converter, and an irrigation network with a pressure transducer. The second part consists of the proposed three-level controller: a general controller that regulates the WECS power demand according to the pumping pressure reference; three second-level controllers; two necessary for the WECS and one for the PS; and three first level controllers, two for controlling the power converters of the WECS generator and one for controlling the pump motor power converter. Finally, the simulation results of the proposed system control strategy are presented, showing its technical feasibility and good performance.

This work presents an in-depth study on the system identification of a servo-valve controlled hydraulic cylinder operating under variable load. This research addresses the growing demand for improved control systems (enhancing time response, settling time, and precision) in variable load hydraulic actuators, such as those used in blade pitching systems of wind turbines. The paper begins by detailing the experimental setup, followed by the development of the system’s mathematical model, a fourth-order transfer function (TF). The experimental data collected by a proposed data acquisition system are used for the dynamic identification of the hydraulic setup using periodical signals as commands. All possible combinations of TFs up to order 8 are identified. After an initial visual preselection of the 15 most accurate ones, analyses comparing quality indicators between the measured (experimental) and the TF (simulated) step and sinusoidal responses are conducted to determine the most accurate TF. The paper concludes with the presentation and analysis of the dynamic model, identified as being a fourth-order TF, which replicates the system dynamics with the greatest fidelity. It provides an identification methodology with significant potential for industry practitioners aiming to improve, optimize, and enhance control strategies for variable load hydraulic actuators.

This paper presents experimental results regarding the development of new alloys from the binary ZnCu and ternary ZnCuMg systems. The alloys had controlled chemical compositions and were annealed at 300 °C and 400 °C, with holding times of 5 h and 10 h, followed by air cooling. Mechanical properties (tensile strength, yield strength, elongation, and elastic modulus) were determined. Structural analysis conducted after different heat treatments revealed that homogenization transforms the dendritic structure into a granular structure with intergranular eutectic presence. Biodegradation behavior showed that the ternary alloy exhibits higher degradation rates than the binary alloy. Applying the homogenization heat treatment has a good influence on the binary alloy only, not on the ternary alloy. Our research shows that that the complex alloying of zinc with copper and magnesium may improve cavitation behavior, doubling both the MDE_max parameter and cavitation resistance expressed by R_cav.