Epoxy is considered to be the most popular polymer and is widely used in various engineering applications. However, environmental considerations require natural materials-based epoxy. This necessity results in further utilization of natural materials as a natural reinforcement for different types of composites. Corn cob is an example of a natural material that can be considered as an agricultural waste. The objective of the present work is to improve the economic feasibility of corn cob by converting the original corn cob material into powder to be utilized in reinforcing epoxy-based composites. In the experiment, the corn cob was crushed and ground using a grain miller before it was characterized by scanning electron microscopy (SEM). The corn cob powder was added to the epoxy with different weight fractions (2, 4, 6, 8, 10 wt%). In order to prevent corn cob powder agglomeration and ensure homogeneous distribution of the reinforcement inside the epoxy, the ultrasonic technique and a mechanical stirrer were used. Then, the composite’s chemical compositions were evaluated using X-ray diffraction (XRD). The mechanical experiments showed an improvement in the Young’s modulus and compressive yield strength of the epoxy composites, increasing corn cob up to 8 wt% by 21.26% and 22.22%, respectively. Furthermore, tribological tests revealed that reinforcing epoxy with 8 wt% corn cob can decrease the coefficient of friction by 35% and increase wear resistance by 4.8%. A finite element model for the frictional process was constructed to identify different contact stresses and evaluate the load-carrying capacity of the epoxy composites. The finite element model showed agreement with the experimental results. An epoxy containing 8 wt% corn cob demonstrated the optimal mechanical and tribological properties. The rubbed surfaces were investigated by SEM to identify the wear mechanism of different composites.
Dual-phase (DP) steels consist of a ferritic matrix dispersed with some percentage of martensite, which gives the material a good combination of strength and ductility, along with the capacity to absorb energy and enhanced corrosion protection properties. The purpose of this work was to study the microstructural and corrosion behavior (mainly pitting and galvanic corrosion) of DP steel compared with that of conventional rebar. To obtain DP steel, low-carbon steels were heat-treated at 950 °C for 1 h and then intercritically annealed at 771 °C for 75 min, followed by quenching in ice-brine water. The corrosion rates of DP steel and standard rebar were then measured in different pore solutions. Macro- and microhardness tests were performed for both steels. It was found that DP steels exhibited a superior corrosion resistance and strength compared to standard rebar. The reported results show that DP steels are a good candidate for concrete reinforcement, especially in aggressive and corrosive environments.
This study is focuses on the investigation of the effect of using TiO2 short nanofibers as a reinforcement of an Al matrix on the corrosion characteristics of the produced nanocomposites. The TiO2 ceramic nanofibers used were synthesized via electrospinning by sol-gel process, then calcinated at a high temperature to evaporate the residual polymers. The fabricated nanocomposites contain 0, 1, 3 and 5 wt.% of synthesized ceramic nanofibers (TiO2). Powder mixtures were mixed for 1 h via high-energy ball milling in a vacuum atmosphere before being inductively sintered through a high-frequency induction furnace at 560 °C for 6 min. The microstructure of the fabricated samples was studied by optical microscope and field emission scanning electron microscope (FESEM) before and after corrosion studies. Corrosion behavior of the sintered samples was evaluated by both electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization techniques (PPT) in 3.5% NaCl solution for one hour and 24-h immersion times. The results show that even though the percentage of ceramic nanofibers added negatively control corrosion resistance, it is still possible to increase resistance against corrosion for the fabricated nanocomposite by more than 75% in the longer exposure time periods.
Biomedical applications, such as artificial implants, are very significant for the disabled due to their usage in orthopedics. Nevertheless, available materials in such applications have insufficient mechanical and tribological properties. The current study investigated the mechanical and tribological properties of a biomedical metallic material, magnesium (Mg), after incorporating titanium dioxide nanofibers (TiO2) with different loading fractions. The TiO2 nanofibers were synthesized using the electrospinning technique. The ball-milling technique was utilized to ensure the homogenous distribution of TiO2 nanofibers inside the Mg matrix. Then, samples of the mixed powder with different loading fractions of TiO2 nanofibers, 0, 1, 3, 5, and 10 wt.%, were fabricated using a high-frequency induction heat sintering technique. The physicomechanical and tribological properties of the produced Mg/TiO2 nanocomposites were evaluated experimentally. Results showed an enhancement in mechanical properties and wear resistance accompanied by an increase in the weight fraction of TiO2 nanofibers up to 5%. A finite element model was built to assess the load-carrying capacity of the Mg/TiO2 composite to estimate different contact stresses during the frictional process. The finite element results showed an agreement with the experimental results.
16 September 2022 in Advances in Materials Science and Engineering
The coronavirus disease 2019 pandemic has shown that a disposable surgical face mask is a good protective wall against infection due to its ability to prevent virus transmission from sick to healthy people. Nevertheless, these surgical masks are disposable, not ecofriendly, and are single-use items. The use and disposal of traditional masks lead to high secondary risks such as environmental pollution, pathogen transmission, overload demands, and user discomfort. Nanotechnology is one of the most investigated strategies to safely and economically reuse masks in the 21st century. These strategies are based on four key elements as follows: (1) super mechanical properties that give masks flexibility, durability, and good lifetime storage; (2) high thermal properties that give masks heat self-sterilization; (3) an electric charge controller that gives masks triboelectric (TE) filtration; and (4) response to the antimicrobial effect that stays in the mask before, during, and after safe use. These properties give new-generation masks the ability to remove the drawbacks of traditional surgical masks, such as microbial growth and low filtration efficiency. The graphene family has introduced the self-sterilization and TE effects of surgical masks. Silver nanoparticles have supported antimicrobial effects. Nanofiber membranes are fabricated to have a high surface area that improves the fiber diameter and porosity ratio. A traditional mask could only block a maximum of 50% of the exhaled viruses, but a nanofiber-based mask has been tested to intercept 90% to 99% of particle viruses while breathing during use. Complex nanocomposite materials have succeeded in collecting all these advantages.
This study investigates the enhancement of mechanical and tribological behavior in polymethyl methacrylate (PMMA) composites reinforced with graphene oxide (GO) as a solid lubricant filler for advanced biomedical applications, particularly dental implants. PMMA/GO composites were prepared with varying weight percentages of GO (0, 0.2, 0.5, 0.7, and 1 wt. %) to assess their impact on material performance. A noteworthy improvement in both tensile strength and Young’s modulus was detected, reaching up to 141% and 10.6%, respectively, at optimized GO loadings of 1%. Microstructural analysis utilizing scanning electron microscopy for the worn surface revealed enhanced dispersion and interfacial adhesion between GO and the PMMA matrix, reinforcing mechanical coherence. Tribological properties also demonstrated enhancement, with PMMA composites containing 1 wt. % GO exhibiting optimal mechanical and tribological characteristics compared to lower weight fractions. Moreover, microscopic examination revealed a shift in the wear mechanism of the PMMA-GO composite, which was attributed to the lower friction coefficient obtained by GO integration.