The present work aimed at the preparation and investigation of different epoxy-polyurethane (EP-PU) co-networks. The EP-PU co-networks were obtained by applying two different synthetic strategies, in which the coupling element, the Diels–Alder (DA) adduct, was prepared previously or formed “in situ” in the reaction between furan functionalized polyurethane and furfuryl amine-diglycidyl ether bisphenol-A oligomers (FA_DGEBA). For the synthesis of these EP-PU networks, poly(ε-caprolactone)-diol (PCD, Mn = 2 kg/mol) and poly(ε-caprolactone) (PCL) with different molecular weights (Mn = 10, 25 and 50 kg/mol) and 1,6-hexamethylenediisocyanate (HDI) were used. The EP-PU co-networks were characterized by Attenuated Total Reflectance Fourier-Transform Infrared spectroscopy (AT-FT-IR), differential scanning calorimetry (DSC) and dynamical mechanical analysis (DMA). Scanning electron microscopy (SEM) was applied to assess the morphology of the EP-PU samples. It was demonstrated that the stress–strain curves for the EP-PUs could be interpreted based on the Standard Linear Solid (SLS) model. The DMA traces of some EP-PUs (depending on the composition and the synthetic method) revealed a plateau-like region above the melting temperature (Tm) of PCL confirming the presence of cross-linked structure. This feature predicted shape memory (SM) behavior for these EP-PU samples. Indeed, very good shape fixity and moderate shape recovery were obtained. The shape recovery processes of these EP-PU samples were described using double exponential decay functions.
In this report, the synthesis of poly(ω-pentadecalactone) (PPDL) (co)polymers and their incorporation into polyurethanes (PUs) are reported. Optimal conditions for the ring-opening polymerization (ROP) of ω-pentadecalactone (PDL) using dibutyltin dilaurate catalyst were established. For the synthesis of linear and crosslinked PUs, 50 kDa poly(ε-caprolactone) (PCL) and 1,6-hexamethylenediisocyanate (HDI) were used. The obtained polyurethanes were characterized by Attenuated Total Reflectance Fourier-Transform Infrared spectroscopy (AT-FTIR), differential scanning calorimetry (DSC), and dynamical mechanical analysis (DMA). The DMA of the selected sample showed a rubbery plateau on the storage modulus versus temperature curve predicting shape memory behavior. Indeed, good shape memory performances were obtained with shape fixity (Rf) and shape recovery (Rr) ratios.
In this paper, the kinetics of the reaction of phenyl isocyanate with crosslinking agents such as sucrose, sorbitol, and glycerol are reported. Crosslinking agents were used in high molar excess to isocyanate to obtain pseudo-first-order rate dependencies, and the reaction products were separated by high-performance liquid chromatography and detected by UV spectroscopy and mass spectrometry. It was found that the glycerol’s primary hydroxyl groups were approximately four times reactive than the secondary ones. However, in the case of sorbitol, the two primary OH groups were found to be the most reactive, and the reactivity of hydroxyl groups decreased in the order of kOH(6)(8.43) > kOH(1)(6.91) > kOH(5)(1.19) > kOH(2)(0.98) > kOH(3)(0.93) > kOH(4)(0.64), where the numbers in the subscript and in the brackets denote the position of OH groups and the pseudo-first-order rate constants, respectively. The Atomic Polar Tenzor (APT) charges of OH groups and dipole moments of monosubstituted sorbitol derivatives calculated by density functional theory (DFT) also confirmed the experimental results. On the other hand, the reactions of phenyl isocyanate with crosslinking agents were also performed using high excess isocyanate in order to determine the number of OH-groups participating effectively in the crosslinking process. However, due to the huge number of derivatives likely formed in these latter reactions, a simplified reaction scheme was introduced to describe the resulting product versus reaction time distributions detected by matrix-assisted laser desorption/ionization mass spectrometry (MALDI-TOF MS). Based on the results, the kinetically equivalent functionality (fk) of each crosslinking agent was determined and found to be 2.26, 2.6, and 2.96 for glycerol, sorbitol, and sucrose, respectively.
The rapid evolution of Li-ion battery technologies and manufacturing processes demands a continual update of environmental impact data. The general objective of this paper is to publish up-to-date primary data on battery manufacturing, which is of great importance to the scientific community and decision-makers. The environmental impacts have been calculated and estimated based on publicly available data disclosed under Hungarian government regulations and official decrees. The gate-to-gate energy use, greenhouse gas (GHG) emissions, water consumption, and N-methyl-2-pyrrolidone (NMP) consumption are estimated for three battery factories in Hungary, with a total annual capacity of approximately 100 GWh. The factories use around 30–35 kWh energy per kWh of battery capacity and the associated GHG emissions are around 10 kgCO2eq per kWh of cell production. The water consumption varies considerably among factories, with one plant using 28 L per kWh and the other two using 56 and 67 L per kWh. The specific consumption of NMP was calculated for two factories, resulting in close values of 0.51–0.56 kg per kWh of cell production. As a new approach, we distinguish between global and local GHG emissions related to battery production. The main component of the latter is carbon dioxide from the combustion of natural gas, but the local transport related to the battery factories is also a source of emissions. Our estimations include not only the consumptions required directly for the manufacturing technology, but also those for social purposes (e.g., heating offices), giving a more complete picture of the factory’s environmental impact. We believe that up-to-date primary data are crucial for ensuring transparency and holds significant value for both the scientific community and decision-makers.
In this paper, the synthesis, characterization, and properties of crosslinked poly(ε-caprolactone)-based polyurethanes as potential tissue replacement materials are reported. The polyurethane prepolymers were prepared from poly(ε-caprolactone)diol (PCD), polyethylene glycol (PEG)/polylactic acid diol (PLAD), and 1,6-hexamethylene diisocyanate (HDI). In these segmented polyurethanes, the role of PEG/PLAD was to tune the hydrophobic/hydrophilic character of the resulting polymer while sucrose served as a crosslinking agent. PLAD was synthesized by the polycondensation reaction of D,L-lactic acid and investigated by matrix-assisted laser desorption/ionization time-of-flight mass spectrometry (MALDI-TOF MS) and nuclear magnetic resonance spectroscopy (NMR). The crosslinked polyurethane samples (SUPURs) obtained were characterized by attenuated total reflectance Fourier-transform infrared spectroscopy (AT-FT-IR), swelling, and mechanical (uniaxial tensile tests) experiments. The thermo and thermomechanical behavior were studied by differential scanning calorimetry (DSC) and dynamical mechanical analysis (DMA). The viability of dental pulp stem cells was investigated in the case of polyurethanes composed of fully biocompatible elements. In our studies, none of our polymers showed toxicity to stem cells (DPSCs).
Sucrose-1,6-hexamethylene diisocyanate (HDI) cooligomers were synthesized and used as new polyols for poly(ε-caprolactone) (PCL)-based polyurethanes. The polyaddition reaction of sucrose and HDI was monitored by MALDI-TOF MS. It was found that by selecting appropriate reaction conditions, mostly linear oligomer chains containing 16 sucrose units could be obtained. For the synthesis of polyurethane networks, prepolymers were prepared by the reaction of poly(ε-caprolactone) (PCL, 10 kg/mol) with HDI or 4,4′-methylene diphenyl diisocyanate (MDI) and were reacted with sucrose-HDI cooligomers. The so-obtained sucrose-containing polyurethanes were characterized by means of attenuated total reflectance Fourier-transform infrared spectroscopy (ATR-FT IR), swelling, mechanical (uniaxial tensile tests) and differential scanning calorimetry (DSC).