This article provides an overview of the materials used to manufacture magnesium wheels for light vehicles. The analysis was conducted with the aim of developing a new, efficient technology for molding magnesium alloy wheels for light vehicles from preforms cast into metal molds. The knowledge...

The paper deals with the evaluation of mechanical properties of 3D-printed samples based on high-strength steel powder system maraging steel using direct metal laser sintering (DMLS), which is currently being put into technical practice. The novelty of this article is that it analyzes mechanical properties of samples both printed and age hardened as well as examining the fracture surfaces. When comparing the manufacturer’s range with our recorded values, samples from Set 1 demonstrated strength ranging from 1110 to ultimate 1140 MPa. Samples from Set 2 showed tensile strength values that were just below average. Our recorded range was from 1920 to ultimate 2000 MPa while the manufacturer reported a range from 1950 to 2150 MPa. The tensile strength was in the range from 841 to ultimate 852 MPa in Set 1, and from 1110 to ultimate 1130 MPa in Set 2.

This article is focused on a mechanical properties investigation of three types of sustainable poly lactic acid materials manufactured using the fused filament fabrication process. The purpose of this work was to study the impact of printing strategies on the mechanical properties and predict mechanical behavior under tensile loading using finite element analysis. The testing of mechanical properties was conducted according to the ISO 527 standard. The numerical simulations were conducted in Simufact Forming 2022 software. Analysis of the experimental data showed a dependance of mechanical properties on the used printing strategy. The Clear PLA samples printed in the XY plane exhibited a 43% reduction in tensile strength and a 49% reduction in elongation compared to samples printed from the same material in YZ plane. The experimental results show the influence of the printing orientation on the mechanical properties of 3D-printed samples.

This article examines the mechanical properties and compatibility of selected composite materials produced with RP technology and the FFF—fused filament fabrication process. The article scales sophisticated modern materials based on PLA—polylactic acid—plastic and its composite variants. The research is carried out on the 3D FFF printer Felix 3.1 with a dual extruder, which works on the “open-source” principle. In this research, elements of the paradigm and methodology of the processing technology for RP were applied; they were implemented according to EN ISO 527 and ISO 2602 standards. The aim of this study was to investigate the impact of 3D-printing strategy on the mechanical properties of 5 types of PLA composites. The results of this research solve the material compatibility problem, primarily through experimental testing of different combinations of filaments in different printing directions. Analysis of the experimental data showed correlations between the choice of printing strategy and mechanical properties, mainly tensile strength of the selected filaments. The research results show the influence of the printing orientation on mechanical properties of 3D printed samples: parts extruded in length orientation showed higher values of tensile strength compared to parts made in width and height. The CarbonPLA material exhibited 10 times higher tensile strength when printed in length compared to samples.

The paper presents the results of research aimed at verifying the possibility of creating renovation layers using HVOF (High Velocity Oxygen Fuel) technology. HVOF ceramic coatings represent a promising way to increase the efficiency, reliability, and sustainability of manufacturing processes. Molds for high-pressure injection of aluminum alloys were analyzed. The degradation mechanism of the functional surfaces of the molds was determined. The paper analyzes two types of HVOF coatings—Cr₂O₃-TiO₂ and Al₂O₃-TiO₂. For both coatings, a Ni-Al interlayer was used for mechanical stability, durability, and reliable functionality in demanding operating conditions. The interlayer is used in thermal spraying as a so-called bond coat—a layer that mediates adhesion between the metal substrate and the ceramic coating. EDX maps of chemical elements from the coating surface and cross-sections were determined. The tribological properties of the coatings were evaluated by a ball-on-disk test at 20 °C and 250 °C. SEM analysis of the surface after the tribological test was performed. The resistance of the coatings was evaluated by COF and friction resistance.