This paper presents a traction control (TC) system for electric vehicles with in-wheel motors, based on explicit nonlinear model predictive control. The feedback law, available beforehand, is described in detail, together with its variation for different plant conditions. The explicit controller is implemented on a rapid control prototyping unit, which proves the real-time capability of the strategy, with computing times on the order of microseconds. These are significantly lower than the required time step for a TC application. Hence, the explicit model predictive controller can run at the same frequency as a simple TC system based on proportional integral (PI) technology. High-fidelity model simulations provide: 1) a performance comparison of the proposed explicit nonlinear model predictive controller (NMPC) with a benchmark PI-based traction controller with gain scheduling and anti-windup features, and 2) a performance comparison among two explicit and one implicit NMPCs based on different internal models, with and without consideration of transient tire behavior and load transfers. Experimental test results on an electric vehicle demonstrator are shown for one of the explicit NMPC formulations.

This study addresses the development and Hardware-in-the-Loop (HiL) testing of an explicit nonlinear model predictive controller (eNMPC) for an anti-lock braking system (ABS) for passenger cars, actuated through an electro-hydraulic braking (EHB) unit. The control structure includes a compensation strategy to guard against performance degradation due to actuation dead times, identified through experimental tests. The eNMPC is run on an automotive rapid control prototyping unit, which shows its real-time capability with comfortable margin. A validated high-fidelity vehicle simulation model is used for the assessment of the ABS on a HiL rig equipped with the braking system hardware. The eNMPC is tested in 7 emergency braking scenarios, and its performance is benchmarked against a proportional integral derivative (PID) controller. The eNMPC results show: i) the control system robustness with respect to variations of tire-road friction condition and initial vehicle speed; and ii) a consistent and significant improvement of the stopping distance and wheel slip reference tracking, with respect to the vehicle with the PID ABS.

A recently growing literature discusses the topics of direct yaw moment control based on model predictive control (MPC), and energy-efficient torque-vectoring (TV) for electric vehicles with multiple powertrains. To reduce energy consumption, the available TV studies focus on the control allocation layer, which calculates the individual wheel torque levels to generate the total reference longitudinal force and direct yaw moment, specified by higher level algorithms to provide the desired longitudinal and lateral vehicle dynamics. In fact, with a system of redundant actuators, the vehicle-level objectives can be achieved by distributing the individual control actions to minimize an optimality criterion, e.g., based on the reduction of different power loss contributions. However, preliminary simulation and experimental studies - not using MPC - show that further important energy savings are possible through the appropriate design of the reference yaw rate. This paper presents a nonlinear model predictive control (NMPC) implementation for energy-efficient TV, which is based on the concurrent optimization of the reference yaw rate and wheel torque allocation. The NMPC cost function weights are varied through a fuzzy logic algorithm to adaptively prioritize vehicle dynamics or energy efficiency, depending on the driving conditions. The results show that the adaptive NMPC configuration allows stable cornering performance with lower energy consumption than a benchmarking fuzzy logic TV controller using an energy-efficient control allocation layer.

This study applies nonlinear model predictive control (NMPC) to the torque-vectoring (TV) and front-to-total anti-roll moment distribution control of a four-wheel-drive electric vehicle with in-wheel-motors, a brake-by-wire system, and active suspension actuators. The NMPC cost function formulation is based on energy efficiency criteria, and strives to minimize the power losses caused by the longitudinal and lateral tire slips, friction brakes, and electric powertrains, while enhancing the vehicle cornering response in steady-state and transient conditions. The controller is assessed through simulations using an experimentally validated high-fidelity vehicle model, along ramp steer and multiple step steer maneuvers, including and excluding the direct yaw moment and active anti-roll moment distribution actuations. The results show: 1) the substantial enhancement of energy saving and vehicle stabilization performance brought by the integration of the active suspension contribution and TV; 2) the significance of the power loss terms of the NMPC formulation on the results; and 3) the effectiveness of the NMPC with respect to the benchmarking feedback and rule based controllers.

The introduction of active safety systems and advanced driver assistance systems has enhanced the control authority over the vehicle dynamics through specialized actuators, enabling, for instance, independent wheel torque control. During emergency situations, these systems step in to aid the driver by limiting vehicle response to a stable and controllable range of low longitudinal tire slips and slip angles. This approach makes vehicle behavior predictable and manageable for the average human driver; however, it is conservative in case of driving automation. In fact, past research has shown that exceeding the operational boundaries of conventional active safety systems enables trajectories that are otherwise unattainable. This paper presents a nonlinear model predictive controller (NMPC) for path tracking (PT), which integrates steering, front-to-total longitudinal tire force distribution, and direct yaw moment actuation, and can operate beyond the limit of handling, e.g., to induce drift, if this is beneficial to PT. Simulation results of emergency conditions in an intersection scenario highlight that the proposed solution provides significant safety improvements, when compared to the concurrent operation of PT algorithms and the current generation of vehicle stability controllers.

This study discusses vehicle stability control based on explicit nonlinear model predictive control (NMPC) and investigates the influence of prediction model fidelity on controller performance. The explicit solutions are generated through an algorithm using multiparametric quadratic programming (mp-QP) approximations of the multiparametric nonlinear programming (mp-NLP) problems. Controllers with different prediction models are assessed through objective indicators in sine-with-dwell tests. The analysis considers the following prediction model features: 1) nonlinear lateral tire forces as functions of slip angles, which are essential for the operation of the stability controller at the limit of handling. Moreover, a simple nonlinear tire force model with saturation is shown to be an effective alternative to a more complex model based on a simplified version of the Magic Formula; 2) longitudinal and lateral load transfers, playing a crucial role in the accurate prediction of the lateral tire forces and their yaw moment contributions; 3) coupling between longitudinal and lateral tire forces, which has a significant influence on the front-to-rear distribution of the braking forces generated by the controller; and 4) nonlinear peak and stiffness factors of the tire model, with visible yet negligible effects on the results.