Thermal runaway in microwave hybrid heating of ceramics is an unwanted phenomenon which damages the sintered products. The aim of the present study is to establish to what extent the pressing forces of 100, 200 and 300 MPa used in the compaction process and the optimization of the microwave heating mechanism can reduce the occurrence of thermal runaway. Modeling and simulation of temperature distributions alongside defects created by the compaction process are performed in order to evaluate their influence on the stability of MHH. Based on CT scanning, defects with dimensions from 110 to 515 μm are studied in terms of local overheating and how the thermal runaway can lead to internal arc discharge. The results show that samples compacted at 100 MPa and exposed at 600 W injected power reach temperatures peaks around 1010 °C and are affected by major cracks and large melted areas. The samples compacted at 200 and 300 MPa present similar behavior, without arc discharge, but are also affected by cracks. Based on these findings, the MHH process can be applied to sintering processes but with a reduced injected power below 300 W for samples compacted with pressing forces higher than 300 MPa.
Within the continuous development of automotive safety and increasingly stringent crash regulations under the Vision Zero initiative, physical crash testing remains essential for assessing occupant injury risk. This study focuses on the evaluation of occupant dynamics in full-overlap frontal collisions, based on real crash tests. Key parameters influencing injury severity, including impact speed, seat belt usages, and occupant anthropometry, were analyzed to identify worst-case scenarios. Frontal crash test protocols from regulatory and consumer programs were included in the analysis. Physical tests were conducted according to FMVSS 208 using Hybrid III 50th percentile male and 5th percentile female dummies. Both belt-restrained and unrestrained (unbelted) conditions were considered. Numerical simulations using LS-DYNA are used as a complementary tool to support and extend the interpretation of the experimental findings, particularly in assessing the influence of impact speed, seat belt usage, and occupant anthropometry on injury metrics. The results evaluate the factors with the greatest impact on injury risk and demonstrate the importance of physical frontal crash tests in the evaluation of the occupant protection. All experimental tests were carried out at IAV Vehicle Safety.
Over 60% of reported failures for reactive power compensation systems are given for damage to electrical circuit breaker contacts. This paper presents a study on the development of microwave technology for sintering of W–Cu–Cr alloys at 1012 °C for 65 min using 623.38 W microwave power, as well as microwave joining at 231 °C of the W–Cu–Cr composite material on body contact using 475 W microwave power for 55 s. The joined components were subjected to mechanical and electrical tests in accordance with ICE standards to validate the applied technology. Tests of connection–disconnection of the electrical contacts were carried out in accordance with the maximum number of disconnections allowed by the manufacturer (2 cycles/min): 25 s rest time and 5 s operating time under load. The components of the electrical contact after 111237 switches were analyzed under a microscope revealing a reduction of the damaged area by 27% compared with the original contact.
This paper proposes an integrated numerical–experimental methodology for the durability assessment and optimisation of a passenger-car rear axle. A dedicated rear-suspension durability test bench was designed to impose a controlled cyclic vertical excitation on a dependent axle, reproducing service-like translational and rotational amplitudes of the beam and stabiliser bar. A detailed flexible multibody model of the bench–axle system was developed in MSC ADAMS 2023 and used to tune the kinematic excitation and determine an equivalent design load at the wheel spindles, consistent with the stiffness of the suspension assembly. Experimental strain measurements at nine locations on the axle, acquired with strain-gauge instrumentation on the bench, were converted into stresses and used to validate an explicit dynamic finite element model in ANSYS. The FE predictions agree with the experiments within about 10% at the beam mid-span and correctly identify a critical region at the junction between the side plate and the arm, where peak von Mises stresses of about 104 MPa occur. The validated model then supports a response-surface-based optimisation of the safety-critical wheel spindle, yielding an optimised geometry in which spindle-fillet stresses remain around 180–185 MPa under a severe loading case corresponding to the maximum admissible wheel load at the bearings, while the associated increase in mass is modest and compatible with practical design constraints.
Constrained optimization plays a central role in transport and logistics location problems, such as depot siting under geometric or infrastructure-related constraints. In practice, the classification of constrained extrema by classical second-order methods, typically based on bordered Hessians and the explicit manipulation of the total differentials of the constraint functions, can be cumbersome and error-prone, especially in engineering-oriented applications. In this paper, we present algorithmic procedures for the classification of constrained extrema in low-dimensional problems (2D and 3D), with applications to transport location models. The proposed approach does not avoid the use of constraint derivatives, since first-order constraint information is necessary for any local constrained classification procedure. Rather, it avoids the explicit manipulation of the total differentials of the constraints during the application phase. The required constraint information is incorporated through first-order partial derivatives evaluated at the stationary point, leading to simple algebraic test coefficients derived from the second derivatives of the Lagrangian. The procedures apply to regular non-degenerate cases and require only the solution of Fermat-type systems together with the evaluation of low-order determinants. Their practical relevance is illustrated through a transport depot location problem with geometric constraints, showing how the proposed approach can provide a transparent and effective decision-support tool for transport and logistics engineering.
The paper takes a view on different solutions for rotary engine, such as Mallory and Kaeurtz engine, focusing on Wankel engine. For this one is presented the mathematical background used at inner stator curve, based on peritrochoid or epicycloid curve. The authors makes a cinematic analysis for a triangular rotor, using Autodesk Inventor, in conjunction with a two lobs curve at stator. It is mention another case for a rotary machine, with a rectangular rotor which runs in a curve with three lobs, that can be applied at compressors. The study goes further with a similar analysis for a rotary engine with a pentagonal rotor, which rolls in peritrochoid with four lobs. The simulations allows a comparative study between triangular and pentagonal shape rotor, emphasis the influence of constructive parameters on the expected efficiency of the engine. As a main conclusion the last solution is an interesting application that can be further developed for an experimental engine.