The paper is focused on investigating the quality of two grades of thermally sprayed coatings deposited by high-velocity oxygen fuel (HVOF) technology. One grade contains WC hard particles in an environmentally progressive Ni- and Co-free FeCrAl matrix, while the second coating contains WC and WB hard particles in a cobalt matrix. The aim of the experimental work was to determine the effect of thermal cyclic loading on the coatings’ resistance to adhesive, abrasive and erosive wear. Abrasive wear was evaluated using abrasive cloth of two grit sizes, and erosive wear was evaluated by a dry-pot wear test in a pin mill at two sample angles. Adhesion wear resistance of the coatings was determined by a sliding wear test under dry friction conditions and in a 1 mol water solution of NaCl. Corrosion resistance of the coatings was evaluated using potentiodynamic polarization tests. Metallographic cross-sections were used for measurement of the microhardness and thickness and for line energy-dispersive X-ray (EDX) analysis. The tests proved the excellent resistance of both coatings against adhesive, abrasive, and erosive wear, as well as the ability of the WC-WB-Co coating to withstand alternating temperatures of up to 600 °C. The “green carbide” coating (WC-FeCrAl) can be recommended as an environmentally friendly replacement for Ni- and Co-containing coatings, but its operating temperature is strictly limited to 500 °C in air.

This paper presents the research results of the copolymer structure and properties of 2-hydroxyethylmethacrylate (HEMA) with polyvinylpyrrolidone (PVP) and their hydrogels, obtained by block polymerization in the presence of iron sulfate (II). By the methods of chemical analysis, IR spectroscopy, Thermogravimetric (TG) and Differential Thermal Analysis (DTA), the course of grafted copolymerization of HEMA on PVP with the formation of a cross-linked copolymer was confirmed. The results received by scanning electron microscopy showed that due to the copolymerization of HEMA with PVP, macroporous hydrogels with a pore size of 10–30 μm were obtained. The peculiarities of the structure formation of the obtained copolymers depending on the initial composition formulation were established and their structural parameters were investigated: PVP grafting efficiency, PVP content in copolymer, molecular weight of internodal fragment of polymer network, crosslinking degree, and crosslinking density. The interrelation of sorption–diffusion, physical–mechanical and thermophysical properties along with the structure of the obtained materials was proved. It was shown that with the increasing PVP content in the original composition, the efficiency of its grafting and crosslinking density of the polymer network decreased, but the surface hardness, heat resistance, sorption capacity of copolymers in the dry state, as well as ion permeability and elasticity in the swollen state increased, while their tensile strength deteriorated. It is proved that by changing the original composition formulation it is possible to change the structure and hence the properties of the copolymers in the desired direction.

This paper deals with various automated milling strategies and their influence on the accuracy of produced parts. Among the most important factors for surface quality is the automated milling strategy. Milling strategies were generated from two different programs, CAM system SolidCAM, with the help of workshop programming in the control system Heidenhain TNC 426. In the first step, simulations of different toolpaths were conducted. Using geometric tolerance is becoming increasingly important in robotized production, but its proper application requires a deeper understanding. This article presents the measurement of selected planes of robotized production to evaluate their flatness, parallelism and perpendicularity deviations after milling on the coordinate measuring machine Carl Zeiss Contura G2. Total average deviations, including all geometric tolerances, were 0.020 mm for SolidCAM and 0.016 mm for Heidenhain TNC 426. The result is significantly affected by the flatness of measured planes, where the overlap parameter of the tools has a significant impact on the flatness of the surface. With interchangeable cutter plate tools, it is better to use higher overlap to achieve better flatness. There is a significant difference in production time, with SolidCAM 25 min and 30 s, and Heidenhain 48 min and 19 s. In accordance with these findings, the SolidCAM system is more suitable for production.

Metal-filled composites based on polypropylene waste have been successfully obtained with an injection molding method of metalized polymer raw materials. Using the model polymer, the peculiarities of the formation of the copper layer in solutions of chemical metallization on the polypropylene surface were investigated and the main factors influencing this process were established. The main influence on the rate of reduction of copper in solutions of chemical metallization has the concentration of copper sulfate, sodium hydroxide, and EDTA-Na₂. It was shown that the efficiency of the copper plating process also strongly depends on polymer processing, which follows the activation. In case of the use of simple activation, it is not possible to obtain metalized raw materials with high efficiency. Additional processing of activated polymer raw materials is required to carry out the process with high efficiency. The amount of reduced copper on the polymer surface can be adjusted by changing the concentration of the components of the chemical metallization solution, as well as the degree of loading of the polymer raw material. Examination by electron scanning microscopy of the obtained metalized polypropylene showed that the copper coating on the polymer particles is formed with a high degree of surface coverage. The formed copper coating is free of copper oxides, which is confirmed by X-ray diffraction studies and analysis of the spectrum of characteristic X-rays. Metal-filled composites have been characterized by the effect of copper on mechanical and rheological (MFR) properties. The Differential Scanning Calorimetry (DSC) and Thermogravimetric (TG) methods show a certain effect of metal on the magnitude of thermal effects and the rate of weight loss.

The possibility of formation of coatings based on co-polymers 2-hydroxyethylmethacrylate with polyvinylpirrolidone on different nature surfaces is determined. It is investigated, that adsorption of liquid compositions components to surface-base affects the formation of coating from such compositions. The composite metal-filled coatings are obtained on the basis of synthesized polymers. Such coatings are characterized by variable conductivity dependently on moisture content, pH and low-molecular substances availability.

Influence of concentration of components of chemical metallization solutions on the process of copper reduction on activated polyvinylchloride surface has been studied. It has been established that changes in concentrations of copper sulfate, trilon B and formaldehyde can effectively influence the metallization process. It was shown that the loss of stability of chemical metallization solutions and formation of colloidal solutions makes it is impossible to obtain a metallized polymeric material since copper reduction occurs in the solution volume. Copper reduction in the solution volume occurs because of presence of insoluble colloidal particles of copper hydroxide which are centers of nucleation of copper reduction. At such centers, copper reduction occurs as a result of reaction with formaldehyde and is accompanied by high volumes of hydrogen evolvement. It has been established that the formation of copper coating on an activated polymer surface occurs only with the use of true chemical metallization solutions. The main factor determining stability of chemical metallization solutions is complexing. It was shown that trilon B concentration under 40 mmol/l is not sufficient to bind all Cu²⁺ ions in a complex which prevents formation of insoluble copper hydroxide in an alkaline medium. The growth of trilon B concentration above 53 mmol/l results in reduction of a portion of copper in a form of hydroxide and formation of true solutions. It has been established that concentration of copper sulfate and alkali exerts the main influence on the mechanism of copper reduction in the case of true solutions. The growth of pH of chemical metallization solutions above 12 brings about an increase in the portion of copper that is reduced by the exchange reaction with zinc.