This work deals with the effects of a non-electrochemically deposited copper- or nickel–phosphorus-based coating on the resulting resistance of traditional X42 grade pipeline steel against hydrogen embrittlement (HE). The susceptibility to HE was determined by the evaluation of the hydrogen embrittlement index (HEI) from the results of conventional room-temperature tensile tests using cylindrical tensile specimens. Altogether, three individual material systems were studied, namely uncoated steel (X42) and two coated steels, specifically with either a copper-based coating (X42_Cu) or a nickel–phosphorus-based coating (X42_Ni-P). The HEI values were calculated as relative changes in individual mechanical properties corresponding to the non-hydrogenated and electrochemically hydrogen-precharged tensile test conditions. Both applied coatings considerably improved the hydrogen embrittlement resistance of the investigated steel in terms of decreasing the HEI values related to the changes in the yield stress, ultimate tensile strength, and reduction of area. In contrast, the hydrogenation of both coated systems had detrimental effects on the value of total elongation, which resulted in an increase in the corresponding HEI value. This behavior was likely related to the earlier onset of necking during tensile straining due to strain localizations induced by the coatings’ surface imperfections. The findings from fractographic observations indicated that both studied coatings acted like protective barriers against hydrogen permeation. However, the surface quality in terms of pores and other superficial defects in the considered coatings remains a challenging issue.

Non-oriented (NO) Fe–Si electrical steels are key materials for magnetic cores of electrical machines, requiring a balance between magnetic and mechanical properties. This study systematically examined the effect of silicon content (1.06 wt%, 2.15 wt%, and 3.09 wt%) on the microstructure, mechanical, and tribological behavior of three produced NO steel grades. Mechanical properties were assessed using tensile tests, microhardness, and nanoindentation, while tribological performance was evaluated under dry reciprocating sliding (ball-on-flat) against a 100Cr6 steel ball at loads of 5 N, 10 N, and 25 N. Increasing silicon content led to larger grain size, higher hardness (227 HV–361 HV) and strength, but lower ductility. Tribological behavior depended on both composition and load. The most stable friction regime occurred at 10 N. The medium-Si steel (N3, 2.15 wt%) exhibited the best performance with a low coefficient of friction (COF ≈ 0.52–0.55); N5 (3.09 wt%) showed a similar COF, while N1 (1.06 wt%) had a slightly higher value. At 25 N, an inverse relationship between hardness and friction appeared: softer N1 had the lowest COF (≈0.68–0.70), whereas harder N3 and N5 reached ≈ 0.74–0.78. Scanning electron microscopy (SEM) observations revealed abrasive wear for N3/N5 and plastic flow (galling) for N1. Overall, an optimal silicon content provides the best compromise between hardness and tribological stability depending on load conditions.

Improving the isotropic magnetic properties of FeSi electrical steels has traditionally focused on enhancing their crystallographic texture and microstructural morphology. Strengthening the cube texture within a ferritic matrix of optimal grain size is known to reduce core losses and increase magnetic induction. However, conventional cold rolling followed by annealing remains insufficient to optimise the magnetic performance of thin FeSi strips fully. This study explores an alternative approach based on grain boundary migration driven by temperature gradients combined with deformation gradients, either across the sheet thickness or between neighbouring grains, in thin, weakly deformed non-oriented (NO) electrical steel sheets. The concept relies on deformation-induced grain growth supported by rapid heat transport to promote the preferential formation of coarse grains with favourable orientations. Experimental material consisted of vacuum-degassed FeSi steel with low silicon content. Controlled deformation was introduced by temper rolling at room temperature with 2–40% thickness reductions, followed by rapid recrystallisation annealing at 950 °C. Microstructure, texture, and residual strain distributions were analysed using inverse pole figure (IPF) maps, kernel average misorientation (KAM) maps, and orientation distribution function (ODF) sections derived from electron backscattered diffraction (EBSD) data. This combined thermomechanical treatment produced coarse-grained microstructures with an enhanced cube texture component, reducing coercivity from 162 A/m to 65 A/m. These results demonstrate that temper rolling combined with dynamic annealing can surpass the limitations of conventional processing routes for NO FeSi steels.