The reconstruction of craniomaxillofacial deformities, especially zygomatic bone repair, can be exigent due to the complex anatomical structure and the sensitivity of the crucial organs involved. The need to reconstruct the zygomatic bone in the most precise way is of crucial importance for enhancing the patient outcomes and health care-related quality of life (HRQL). Autogenous bone grafts, despite being the gold standard, do not match bone forms, have limited donor sites and bone volume, and can induce substantial surgical site morbidity, which may lead to adverse outcomes. The goal of this study is to provide an integrated approach that includes various processes, from patient scanning to implant manufacture, for the restoration of zygomatic bone abnormalities utilizing Polyetheretherketone (PEEK) material, while retaining adequate aesthetic and facial symmetry. This study takes an integrated approach, including computer-aided implant design using the mirror reconstruction technique, investigating the biomechanical behavior of the implant under loading conditions, and carrying out a fitting accuracy analysis of the PEEK implant fabricated using state-of-the-art additive manufacturing technology. The findings of the biomechanical analysis results reveal the largest stress of approximately 0.89 MPa, which is relatively low in contrast to the material’s yield strength and tensile strength. A high degree of sturdiness in the implant design is provided by the maximum value of strain and deformation, which is also relatively low at roughly 2.2 × 10⁻⁴ and 14 µm. This emphasizes the implant’s capability for load resistance and safety under heavy loading. The 3D-printed PEEK implant observed a maximum deviation of 0.4810 mm in the outside direction, suggesting that the aesthetic result or the fitting precision is adequate. The 3D-printed PEEK implant has the potential to supplant the zygoma bone in cases of severe zygomatic reconstructive deformities, while improving the fit, stability, and strength of the implant.

Nowadays, titanium alloys are achieving a significant interest in the field of aerospace, biomedical, automobile industries especially due to their extremely high strength to weight ratio, corrosive resistance, and ability to withstand higher temperatures. However, titanium alloys are well known for their higher chemical reactive and low thermal conductive nature which, in turn, makes it more difficult to machine especially at high cutting speeds. Hence, optimization of high-speed machining responses of Ti–6Al–4V has been investigated in the present study using a hybrid approach of multi-objective optimization based on ratio analysis (MOORA) integrated with regression and particle swarm approach (PSO). This optimization approach is employed to offer a balance between achieving better surface quality with maintaining an acceptable material removal rate level. The position of global best suggested by the hybrid optimization approach was: Cutting speed 194 m/min, depth of cut of 0.1 mm, feed rate of 0.15 mm/rev, and cutting length of 120 mm. It should be stated that this solution strikes a balance between achieving lower surface roughness in terms of R_a and R_q, with reaching the highest possible material removal rate. Finally, an investigation of the tool wear mechanisms for three studied cases (i.e., surface roughness based, productivity-based, optimized case) is presented to discuss the effectiveness of each scenario from the tool wear perspective.

The electrical power need in the Kingdom of Saudi Arabia (KSA) has been escalating at a rapid rate of about 7.5% annually. It has the third highest usage rate in the world as stated by World Energy Council statistics. The rising energy demand has a significant impact on the country’s economy since oil is considered to be its mainstay. Additionally, conventional energy production using fossil fuels is a leading contributor to ecological degradation and adversely influences human health. As a result, Saudi Arabia has taken significant steps to shift from its current status of total reliance on oil to new frontiers of exploration of other kinds of renewable energies. Photovoltaic (PV) solar energy is the most preferred renewable energy to be harnessed in Saudi Arabia. In accordance with Vision 2030, the KSA intends to generate at least 9.5 GW of electricity from green sources, a significant portion of which will come from solar PV power. Since the site peculiarities have a huge influence on the project’s technical and economic dimensions, the scaled-up deployment of solar projects calls for a judicious selection of PV sites. Undoubtedly, performing a thorough solar site survey is the foremost step to establishing a financially viable and successful solar project. Multiple criterion decision-making (MCDM) strategies can be very helpful in making judgments, given that a number of criteria might influence PV site selection. The objective of this research is to provide valuable information on various MCDM approaches that can be utilized to select optimal locations for PV solar plants. A number of variables, including topography, air temperature, dust storms, solar radiation, etc., are considered in this analysis. This study has combined various MCDM techniques in order for the strengths of each method to outweigh the weaknesses of the others. It has been deduced from this analysis that the most crucial factors in choosing PV sites are solar radiation and sunshine hours. It has also been concluded that of the surveyed cities, Tabuk is the optimum location for the construction of a solar power plant due to its high GHI value of 5992 W/m²/day and abundant sunshine hours of 12.16 h/day. Additionally, the FAHP-VIKOR method is noted as being the most rigorous, whereas Entropy-GRA is the simplest method.

The atmospheric corrosion of weathering steels varies as a function of geographic zone, season, and other environmental variables related to that region which the experiments have been done. Meanwhile, rusting is a continuous process, and it is the main corrosion product of atmospheric corrosion. The current study investigates the effects of rust on weathering steel in the localized region of Digha, a sea resort of West Bengal, India. The investigations have been performed by purposely accelerating the rusting of weathering steel in a laboratory within one week in order to simulate approximately 18 months of actual rusting that can be achieved at field exposure. Anodic polarization of weathering steel comparable to potentiostatic passivation is obtained by shorting weathering steel with nobler metals, such as copper or graphite. The effect of rust formation on corrosion resistance after being immersed in 0.01 M KCl solutions for polished and unpolished samples has been investigated using electrochemical techniques, such as potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The rusted surfaces’ morphology and composition were characterized using field emission scanning electron microscope (FE-SEM) and energy dispersive X-ray analysis (EDX). Based on the obtained results, it is concluded that the progressive rusting of weathering steel leads to a decrease in corrosion rate.

Unfolding the structure–property linkages between the mechanical performance and microstructural characteristics could be an attractive pathway to develop new single- and polycrystalline Al-based alloys to achieve ambitious high strength and fuel economy goals. A lot of polycrystalline as-cast Al-Cu-Mg-Ag alloy systems fabricated by conventional casting techniques have been reported to date. However, no one has reported a comparison of mechanical and microstructural properties that simultaneously incorporates the effects of both alloy chemistry and mechanical testing environments for the as-cast Al-Cu-Mg-Ag alloy systems. This preliminary prospective paper presents the examined experimental results of two alloys (denoted Alloy 1 and Alloy 2), with constant Cu content of ~3 wt.%, Cu/Mg ratios of 12.60 and 6.30, and a constant Ag of 0.65 wt.%, and correlates the synergistic comparison of mechanical properties at room and elevated temperatures. According to experimental results, the effect of the precipitation state and the mechanical properties showed strong dependence on the composition and testing environments for peak-aged, heat-treated specimens. In the room-temperature mechanical testing scenario, the higher Cu/Mg ratio alloy with Mg content of 0.23 wt.% (Alloy 1) possessed higher ultimate tensile strength when compared to the low Cu/Mg ratio with Mg content of 0.47 wt.% (Alloy 2). From phase constitution analysis, it is inferred that the increase in strength for Alloy 1 under room-temperature tensile testing is mainly ascribable to the small grain size and fine and uniform distribution of θ precipitates, which provided a barrier to slip by deaccelerating the dislocation movement in the room-temperature environment. Meanwhile, Alloy 2 showed significantly less degradation of mechanical strength under high-temperature tensile testing. Indeed, in most cases, low Cu/Mg ratios had a strong influence on the copious precipitation of thermally stable omega phase, which is known to be a major strengthening phase at elevated temperatures in the Al-Cu-Mg-Ag alloying system. Consequently, it is rationally suggested that in the high-temperature testing scenario, the improvement in mechanical and/or thermal stability in the case of the Alloy 2 specimen was mainly due to its compositional design.

The temperature effects on the microstructural evolution of a coarse-grained Al5083 alloy during equal channel angular pressing (ECAP), were studied at ambient and high temperatures. The microstructural evaluation was done using an EBSD (electron backscattering diffraction) process. The grain refinement occurred as the number of passes increased, which had a positive effect on its strength. Additionally, increasing the pressing temperature leads to a decrease in the new grain’s formation and an increase in the normal grain size in the third pass. This can be ascribed to the unwinding of strain similarity between the grains because of the continuous activity of dynamic recuperation and the grain limit sliding occurring at a higher temperature. The attainment of grain refinement is examined exhaustively in this study.